Part 3

U340E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY

REASSEMBLY

59. INSTALL OIL PUMP ASSEMBLY
(a) Install the oil pump with the 7 bolts.
Torque: 22 Nm (225 kgf-cm, 16 ft-lbf)

60. INSPECT INPUT SHAFT ASSEMBLY
(a) Make sure that the input shaft turns smoothly.

61. INSPECT INPUT SHAFT END PLAY
(a) Measure the end play in the axial direction.
End play:
0.37 to 1.29 mm (0.0146 to 0.0508 in.)
If the end play is not as specified, replace the thrust needle roller bearing.
62. INSTALL TRANSAXLE HOUSING

(a) Apply FIPG to the transaxle case.
FIPG:
Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent

(b) Install the transaxle housing with the 14 bolts.
Bolt A - Torque: 29 Nm (300 kgf-cm, 22 ft-lbf)
Bolt B - Torque: 22 Nm (225 kgf-cm, 16 ft-lbf)
63. INSTALL C-2 ACCUMULATOR PISTON

(a) Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent and install them onto the C-2 accumulator piston.
NOTE: Do not damage the O-rings.

(b) Install the spring and C-2 accumulator piston.
Accumulator spring:

64. INSTALL C-3 ACCUMULATOR PISTON

(a) Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent and install them onto the C-3 accumulator piston.
NOTE: Do not damage the O-rings.

(b) Install the spring and C-3 accumulator piston.
Accumulator spring:

65. INSTALL B-2 ACCUMULATOR PISTON

(a) Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent and install them onto the B-2 accumulator piston.
NOTE: Do not damage the O-rings.

(b) Install the spring and B-2 accumulator piston.
Accumulator spring:

66. INSTALL CHECK BALL BODY
(a) Install the spring and check ball body.

67. INSTALL BRAKE DRUM GASKET
(a) Install a new brake drum gasket.

68. INSTALL TRANSAXLE CASE GASKET
(a) Coat a new transaxle case gasket with Toyota Genuine ATF WS or equivalent, and install it onto the transaxle case.

69. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
(a) Coat a new transaxle case 2nd brake gasket with Toyota Genuine ATF WS or equivalent, and install it onto the transaxle case.
70. INSTALL TRANSMISSION WIRE

(a) Coat a new O-ring with Toyota Genuine ATF WS or equivalent, and install it onto the transmission wire.

(b) Insert the transmission wire into the transaxle.

(c) Install the transmission wire with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
71. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Align the groove of the manual valve with the pin of the manual valve lever.

(b) Provisionally install the valve body with the 13 bolts.
Bolt length:
Bolt A: 32 mm (1.26 in.)
Bolt B: 22 mm (0.87 in.)
Bolt C: 55 mm (2.17 in.)
Bolt D: 45 mm (1.77 in.)

(c) Provisionally install the detent spring and detent spring cover with the 2 bolts.
Bolt length:
Bolt A: 14 mm (0.55 in.)
Bolt B: 45 mm (1.77 in.)
(d) Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
(e) Tighten the 15 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)

(f) Connect the 5 solenoid connectors.
(g) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)
Bolt length:
55 mm (2.17 in.)
72. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with Toyota Genuine ATF WS or equivalent, and install it into the oil strainer.

(b) Install the valve body oil strainer assembly onto the automatic transaxle with the 3 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)
73. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets onto the oil pan.
(b) Install a new oil pan gasket onto the oil pan.

74. INSTALL BREATHER PLUG HOSE
(a) Install the breather plug hose onto the transaxle case.
75. INSTALL NO. 1 TRANSAXLE CASE PLUG

(a) Coat 5 new O-rings with Toyota Genuine ATF WS or equivalent, and install them onto the screw plugs.
(b) Install the 4 screw plugs onto the transaxle housing and transaxle case.
Torque: 7.4 Nm (75 kgf-cm, 65 in-lbf)

76. INSTALL OIL COOLER TUBE UNION
(a) Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent, and install them into the 2 oil cooler tube unions.
(b) Install the 2 oil cooler tube unions onto the transaxle case.
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)

77. INSTALL TRANSMISSION REVOLUTION SENSOR
(a) Coat a new O-ring with Toyota Genuine ATF WS or equivalent, and install it into the transmission revolution sensor.
(b) Install the transmission revolution sensor onto the transaxle case with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
78. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

(a) Install the park/neutral position switch assembly onto the manual transaxle.
(b) Provisionally install the 2 bolts.
(c) Replace the lock plate with a new one and tighten the manual valve shaft nut.
Torque: 6.9 Nm (70 kgf-cm, 61 in-lbf)
(d) Provisionally install the control shaft lever.

(e) Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
(f) Remove the control shaft lever.

(g) Align the groove with the neutral basic line.
(h) Hold the switch in this position and tighten the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)

(i) Using a screwdriver, stake the nut with the lock plate.

(j) Install the control shaft lever with the nut and washer.
Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)

79. INSTALL SPEEDOMETER DRIVEN GEAR
(a) Coat a new O-ring with Toyota Genuine ATF WS or equivalent and install it into the speedometer sensor.
(b) Install the driven gear into the speedometer sensor with the clip.

80. INSTALL SPEEDOMETER SENSOR
(a) Install the speedometer sensor onto the transaxle housing.