Diesel Data: Automotive Repair
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Removal








U340E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL

REMOVAL

1. REMOVE HOOD SUB-ASSEMBLY
Hatchback: Removal
Sedan: Removal
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug and gasket, and drain the ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)
6. REMOVE FRONT WIPER ARM HEAD CAP
Hatchback: Removal
Sedan: Removal
7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
Hatchback: Removal
Sedan: Removal
8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
Hatchback: Removal
Sedan: Removal
9. REMOVE HOOD TO COWL TOP SEAL (for Hatchback) Removal
10. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Removal
11. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Removal
12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Hatchback: Removal
Sedan: Removal
13. REMOVE COWL TOP VENTILATOR LOUVER LH (for Hatchback) Removal
14. REMOVE FRONT WIPER MOTOR AND LINK
Hatchback: Removal
Sedan: Removal
15. REMOVE COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) Removal
16. REMOVE FRONT AIR SHUTTER SEAL (for Sedan) Removal
17. REMOVE OUTER COWL TOP PANEL
Hatchback: Removal
Sedan: Removal
18. REMOVE BATTERY Removal
19. REMOVE BATTERY TRAY
20. REMOVE BATTERY CARRIER Removal
21. REMOVE NO. 2 CYLINDER HEAD COVER Removal
22. REMOVE AIR CLEANER ASSEMBLY Removal
23. REMOVE AIR CLEANER BRACKET Removal
24. POSITION WHEELS FACING STRAIGHT AHEAD
25. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
26. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY Removal
27. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal
28. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY Removal





29. SEPARATE NO. 3 ENGINE WIRE
(a) Remove the bolt and separate No. 3 engine wire from the automatic transaxle.
(b) Separate the 2 clamps from the engine mount insulator.
30. DISCONNECT CONNECTORS
(a) Separate the park neutral position switch connector and separate the clamp from the engine mount insulator LH.
(b) Separate the transmission wire connector and separate the clamp from the engine mount insulator.
(c) Separate the transmission revolution sensor connector.
(d) Separate the vehicle speed sensor connector.





31. DISCONNECT WIRE HARNESS
(a) Remove the 3 bolts and separate the 3 wire harness clamp brackets from the automatic transaxle.
32. REMOVE STARTER ASSEMBLY Removal
33. REMOVE FRONT AXLE HUB NUT LH Removal
34. REMOVE FRONT AXLE HUB NUT RH
HINT: Use the same procedure for the LH side and RH side.

35. SEPARATE FRONT SPEED SENSOR LH (w/ ABS) Removal
36. SEPARATE FRONT SPEED SENSOR RH (w/ ABS)
HINT: Use the same procedure for the LH side and RH side.

37. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal
38. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT: Use the same procedure for the LH side and RH side.

39. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal
40. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT: Use the same procedure for the LH side and RH side.

41. SEPARATE FRONT LOWER SUSPENSION ARM LH Removal
42. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT: Use the same procedure for the LH side and RH side.

43. REMOVE TRANSMISSION CASE PROTECTOR (w/o ABS) Removal
44. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal
45. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal
46. SUSPEND ENGINE ASSEMBLY Removal





47. SEPARATE INLET OIL COOLER HOSE
(a) Separate the inlet oil cooler hose from inlet No. 1 oil cooler tube.
48. SEPARATE OUTLET OIL COOLER HOSE
(a) Separate the outlet oil cooler hose from outlet No. 1 oil cooler tube.





49. SEPARATE ENGINE MOVING CONTROL ROD
(a) Remove the bolt and nut and separate the engine moving control rod from the bracket.
50. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal





51. REMOVE ENGINE MOVING CONTROL ROD BRACKET
(a) Remove the 3 bolts and remove the engine moving control rod bracket.
52. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY
(a) Support the automatic transmission with the transmission jack.





53. SEPARATE ENGINE MOUNTING INSULATOR LH
(a) Remove the bolt and nut and separate the engine mounting insulator LH from the bracket.





54. REMOVE ENGINE MOUNTING BRACKET LH
(a) Remove the 4 bolts and remove the engine mounting bracket LH from the automatic transaxle.
55. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY





(a) Remove the flywheel housing under cover.





(b) Remove the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.





(c) Remove the 7 bolts and remove the automatic transmission from the engine.
56. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Remove the torque converter clutch from the automatic transaxle.





57. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Remove the 2 bolts and remove No. 1 transmission control cable bracket from the automatic transaxle.





58. SEPARATE INLET NO. 1 OIL COOLER TUBE
(a) Using a union nut wrench, separate the inlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.





59. SEPARATE OUTLET NO. 1 OIL COOLER TUBE
(a) Using a union nut wrench, separate the outlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.





60. REMOVE NO. 2 OIL COOLER TUBE CLAMP
(a) Remove the bolt and remove No. 2 oil cooler tube clamp from the oil filler tube.
(b) Remove the inlet oil cooler tube and the outlet oil cooler tube from the automatic transaxle.
61. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY
(a) Remove the oil level gauge from the oil filler tube.





62. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Remove the bolt and remove the oil filler tube.
(b) Remove the O-ring from the oil filler tube.
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