Part 2

C50 MANUAL TRANSAXLE: MANUAL TRANSAXLE UNIT: DISASSEMBLY

DISASSEMBLY

29. REMOVE LOCK BALL ASSEMBLY NO.2
(a) Using a hexagon wrench, remove lock ball assembly No. 2 from the manual transmission case.
30. REMOVE MANUAL TRANSMISSION CASE

(a) Remove the 3 bolts from the front transaxle case.

(b) Remove the 13 bolts from the manual transmission case.

(c) Using a brass bar and a hammer, carefully tap the projections of the manual transmission case to remove the transmission case from the transaxle case.
NOTE: Do not damage the manual transmission case and transaxle case.

31. REMOVE REVERSE IDLER GEAR SUB-ASSEMBLY
(a) Remove the reverse idler gear sub-assembly, thrust washer and reverse idler gear shaft from the front transaxle case.

32. REMOVE REVERSE SHIFT ARM BRACKET ASSEMBLY
(a) Remove the 2 bolts and reverse shift arm bracket assembly from the front transaxle case.
33. REMOVE GEAR SHIFT FORK SHAFT NO.2

(a) Remove the 2 bolts from gear shift fork No. 2 and gear shift head No. 1.

(b) Remove gear shift fork shaft No. 2 and gear shift head No. 1 from the front transaxle case.
34. REMOVE GEAR SHIFT FORK SHAFT NO.1

(a) Using 2 screwdrivers and a hammer, tap out the snap ring.
HINT: Use a shop rag or piece of cloth to keep the snap ring from flying off.

(b) Remove the shift fork set bolt and gear shift fork shaft No. 1 from gear shift fork No. 1.

(a) Using 2 screwdrivers and a hammer, tap out the snap ring from gear shift fork shaft No. 3.
HINT: Use a shop rag or piece of cloth to keep the snap ring from flying off.

(b) Remove shift fork shaft No. 3 together with the reverse shift fork and gear shift fork No. 2 from the manual transaxle case.

(d) Using 2 screwdrivers and a hammer, tap the snap ring out of shift fork shaft No. 3.
HINT: Use a shop rag or piece of cloth to keep the snap ring from flying off.

(e) Remove the reverse shift fork from gear shift fork shaft No. 3.

36. REMOVE INPUT SHAFT ASSEMBLY
(a) Remove the input shaft assembly and output shaft assembly from the front transaxle case.

37. REMOVE DIFFERENTIAL CASE ASSEMBLY
(a) Remove the differential case assembly from the front transaxle case.

38. REMOVE MANUAL TRANSAXLE CASE RECEIVER
(a) Remove the bolt and manual transaxle case receiver from the front transaxle case.
39. REMOVE REVERSE RESTRICT PIN ASSEMBLY

(a) Using a hexagon wrench, remove the reverse restrict pin plug from the manual transmission case.

(b) Using a pin punch (dia5 mm) and a hammer, drive out the slotted spring pin and remove the reverse restrict pin assembly from the manual transmission case.

40. REMOVE OIL RECEIVER PIPE NO. 1
(a) Remove the bolt and oil receiver pipe No. 1 from the manual transmission case.
NOTE: Do not damage oil receiver pipe No. 1.

41. REMOVE OIL RECEIVER PIPE NO. 2
(a) Remove the bolt and oil receiver pipe No. 2 from the manual transmission case.
NOTE: Do not damage oil receiver pipe No. 2.

42. REMOVE BEARING LOCK PLATE
(a) Remove the bolt and bearing lock plate from the front transaxle case.

43. REMOVE TRANSMISSION MAGNET
(a) Remove the transmission magnet from the front transaxle case.

44. REMOVE INPUT SHAFT FRONT BEARING
(a) Using SST, remove the input shaft front bearing from the front transaxle case.
SST: 09612-65014
09612-01050
09612-01060

45. REMOVE FRONT TRANSAXLE CASE OIL SEAL
(a) Using a screwdriver, remove the front transaxle case oil seal from the transaxle case.

46. REMOVE OUTPUT SHAFT FRONT BEARING
(a) Using SST, remove the output shaft front bearing from the front transaxle case.
SST: 09308-00010
NOTE: Do not apply excessive force to the front transaxle case when installing it.

47. REMOVE OUTPUT SHAFT COVER
(a) Remove the output shaft cover from the front transaxle case.
48. REMOVE FR DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case front tapered roller bearing (outer race) and plate washer from the front transaxle case.
SST: 09612-65014
09612-01040
09612-01050

(b) Using SST, remove the front differential case front tapered roller bearing (inner race) from the differential case assembly.
SST: 09950-00020
SST: 09950-00030
SST: 09950-40011
09957-04010
SST: 09950-60010
09951-00360
NOTE: Do not damage the bearing.

49. REMOVE TRANSAXLE CASE OIL SEAL
(a) Using SST and a hammer, remove the transaxle case oil seal from the front transaxle case.
SST: 09950-60010
09951-00530
SST: 09950-70010
09951-07150
50. REMOVE FR DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case rear tapered roller bearing (outer race) and plate washer from the transmission case.
SST: 09612-65014
09612-01040
09612-01050

(b) Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.
SST: 09950-40011
09951-04010
09952-04010
09953-04020
09954-04010
09955-04061
09957-04010
09958-04011
SST: 09950-60010
09951-00360
NOTE: Do not damage the bearing.

51. REMOVE TRANSMISSION CASE OIL SEAL
(a) Using SST and a hammer, drive out the transmission case oil seal from the manual transmission case.
SST: 09950-60010
09951-00530
SST: 09950-70010
09951-07150

52. REMOVE SHIFT AND SELECT LEVER SHAFT OIL SEAL
(a) Using a screwdriver and hammer, remove the shift and select lever shaft oil seal.

53. REMOVE SHIFT AND SELECT LEVER SHAFT SLIDE BALL BEARING
(a) Using SST and a hammer, remove the shift and select lever shaft slide ball bearing.
SST: 09950-60010
09951-00220
SST: 09950-70010
09951-07200