Diesel Data: Automotive Repair
Home >> Toyota >> 2009 >> Yaris L4-1.5L (1NZ-FE) >> Repair and Diagnosis >> Windows and Glass >> Windows >> Window Glass >> Back Window Glass >> Service and Repair >> Installation

Installation








WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS (for Sedan): INSTALLATION

INSTALLATION





1. CLEAN BACK WINDOW GLASS
(a) Using a scraper, remove the stoppers, dam and adhesive from the back window glass.
(b) Clean the outer circumference of the back window glass with a non-residue solvent.
NOTICE:
- Do not touch the back window glass surface after cleaning it.
- Even if using a new back window glass, clean the back window glass with a non-residue solvent.





2. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
NOTE: Do not damage the vehicle body.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.
HINT: Clean the vehicle body even if all the adhesive has been removed.





3. INSTALL BACK WINDOW GLASS STOPPER NO. 1
(a) Install 2 new stoppers onto the vehicle body, as shown in the illustration.





4. INSTALL BACK WINDOW GLASS STOPPER NO. 2
(a) Apply Primer G to the installation parts of the stoppers.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

(b) Install 2 new stoppers onto the windshield glass, as shown in the illustration.
Specification:






5. INSTALL BACK WINDOW GLASS ADHESIVE DAM
(a) Apply Primer G to the installation part of a new dam, as shown in the illustration.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.





(b) Install the new dam with double-sided tape as shown in the illustration.
Specification:






6. INSTALL BACK WINDOW GLASS





(a) Position the back window glass.
(1) Using suction cups, place the back window glass in the correct position.
(2) Check that the entire contact surface of the back window glass rim is perfectly even.
(3) Place matchmarks on the back window glass and vehicle body.
NOTE: Check that the stoppers are correctly attached to the vehicle body.
HINT: When reusing the back window glass, check and correct the matchmark positions.
(4) Using suction cups, remove the back window glass.





(b) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.

(c) Using a brush or sponge, apply Primer G to the edge of the back window glass and the contact surface.





Specification:





NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

(d) Apply adhesive.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or the equivalent.




(1) Cut the tip off the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all the adhesive within the times indicated in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back window glass, as shown in the illustration.





Specification:






(e) Install the back window glass onto the vehicle body.




(1) Using suction cups, position the back window glass so that the matchmarks are aligned. Gently press it in along the rim.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Check that the stoppers are attached to the vehicle body correctly.
- Check that there is a small gap between the vehicle body and the back window glass.
(2) Gently press the front surface of the back window glass to ensure that the back window glass is securely fitted to the vehicle body.
NOTE: Open and close the door gently to prevent the window glass from becoming loose due to the air pressure when the door is closed.




(3) Using a scraper, remove any excessive or protruding adhesive.
HINT: Apply adhesive to the back window glass rim.
NOTE: Do not to drive the vehicle within the time indicated in the table below.

Minimum time:






7. INSTALL BACK WINDOW OUTSIDE MOULDING
NOTE: After the installation of the window glass, install the moulding before the adhesive hardens.





(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer G.
- Throw away any leftover Primer G.

(b) Install a new moulding onto the back window glass, as shown in the illustration.
Specification:





NOTE: Make sure that the moulding is securely installed.

8. CHECK FOR LEAKAGE AND REPAIR
(a) Conduct a leak test by applying water to the adhesive portions after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
9. INSTALL ROOF HEADLINING ASSEMBLY
10. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
11. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY (w/o Rear Spoiler) Installation
12. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
13. INSTALL ASSIST GRIP COVER Installation
14. INSTALL ROOF SIDE INNER GARNISH RH Installation
15. INSTALL ROOF SIDE INNER GARNISH LH Installation
16. INSTALL REAR SEAT SIDE COVER RH Installation
17. INSTALL REAR SEAT SIDE COVER LH Installation
18. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation
19. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation
20. INSTALL REAR DOOR SCUFF PLATE RH Installation
21. INSTALL REAR DOOR SCUFF PLATE LH Installation
22. INSTALL LUGGAGE COMPARTMENT TRIM INNER PAD (for 60/40 Split Seat Type) Installation
23. INSTALL SPARE WHEEL COVER ASSEMBLY (for 60/40 Split Seat Type) Installation
24. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (for 60/40 Split Seat Type) Installation
25. INSTALL REAR SEATBACK ASSEMBLY RH (for 60/40 Split Seat Type) Installation
26. INSTALL REAR SEATBACK ASSEMBLY LH (for 60/40 Split Seat Type) Installation
27. INSTALL REAR SEATBACK ASSEMBLY (for Fixed Seat Type) Installation
28. INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY Installation
29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
30. INSPECT SRS WARNING LIGHT
Diagnosis System
Diesel-Data.com