Installation

WINDSHIELD / WINDOWGLASS: QUARTER WINDOW GLASS (for 3 Door): INSTALLATION

INSTALLATION





1. CLEAN QUARTER WINDOW GLASS
(a) Clean the outer circumference of the glass with a non-residue solvent.
NOTICE:
- Do not touch the glass surface after cleaning it.
- Even if using a new glass, clean the glass with a non-residue solvent.
HINT: Since the pin is for positioning the glass, there is no need to replace it with a new one when reusing the glass, even if damaged.





2. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
NOTE: Do not damage the vehicle body.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.
HINT: Clean the vehicle body even if all the adhesive has been removed.





3. INSTALL QUARTER WINDOW GLASS SPACER
(a) Coat the installation parts of the spacers with Primer G.
(b) Install 3 new spacers onto the glass, as shown in the illustration.





4. INSTALL QUARTER WINDOW MOULDING OUTSIDE FRONT
(a) Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

(b) Install the quarter window moulding outside front, as shown in the illustration.
Specification:






5. INSTALL QUARTER WINDOW GLASS





(a) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.





(b) Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.
Specification:





NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.





(c) Apply adhesive.
Adhesive:
Part No. 08850-00801 or the equivalent
(1) Cut the tip off the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time indicated in the table below.

Usage Time Frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the quarter window as shown in the illustration.
Specification:






(d) Install the quarter window glass to the body.
(1) Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the pins are attached to the body correctly.
- Check the clearance between the body and glass.
(2) Lightly press the front surface of the glass to ensure a close fit.




(3) Using a scraper, remove any excessive or protruding adhesive.
HINT: Apply adhesive to the quarter window glass rim.
NOTE: Do not to drive the vehicle within the time indicated in the table below.

Minimum time:






6. CHECK FOR LEAKAGE AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leakage with auto glass sealer.
7. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY
HINT: Use the same procedure as for the RH side Installation.

8. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP
HINT: Use the same procedure as for the RH side Installation.

9. INSTALL FRONT DOOR SCUFF PLATE
HINT: Use the same procedure as for the RH side Installation.

10. INSTALL REAR SEAT ASSEMBLY (for 60/40 Slide Reclining Hold Down Seat Type)
(a) for RH Side:
(1) Install the rear seat assembly Installation.
(b) for LH Side:
(1) Install the rear seat assembly Installation.
11. INSTALL NO. 2 REAR SEAT LEG COVER (for 60/40 Slide Reclining Hold Down Seat Type LH Side) Installation
12. INSTALL NO. 1 REAR SEAT LEG COVER (for 60/40 Slide Reclining Hold Down Seat Type)
(a) for RH Side:
(1) Install the No. 1 rear seat leg cover Installation.
(b) for LH Side:
(1) Install the No. 1 rear seat leg cover Installation.
13. INSTALL REAR SEAT BACK ASSEMBLY (for Bench Reclining Hold Down Seat Type) Installation
14. INSTALL REAR SEAT CUSHION COVER PAD (for Bench Reclining Hold Down Seat Type) Installation
15. INSTALL DECK FLOOR BOX RH Installation
16. INSTALL DECK FLOOR BOX LH Installation
17. INSTALL DECK BOARD SUB-ASSEMBLY Installation
18. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)