Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS (for Hatchback): INSTALLATION
INSTALLATION
1. CLEAN WINDSHIELD GLASS
(a) Using a scraper, remove the damaged stoppers, dam and adhesive from the windshield glass.
(b) Clean the outer circumference of the windshield glass with a non-residue solvent.
NOTICE:
- Do not touch the windshield glass surface after cleaning it.
- Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.
2. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
NOTE: Do not damage the vehicle body.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.
HINT: Clean the vehicle body even if all the adhesive has been removed.
3. INSTALL WINDSHIELD GLASS STOPPER NO. 1
(a) Install 2 new stoppers onto the vehicle body, as shown in the illustration.
4. INSTALL WINDSHIELD GLASS STOPPER NO. 2
(a) Apply Primer G to the installation parts of the stoppers.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
(b) Install 2 new stoppers onto the windshield glass, as shown in the illustration.
Specification:
5. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer G.
- Throw away any leftover Primer G.
(b) Install the moulding onto the windshield glass, as shown in the illustration.
Specification:
6. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Apply Primer G to the installation part of a new dam, as shown in the illustration.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
(b) Install the new dam with double-sided tape as shown in the illustration.
Specification:
7. INSTALL WINDSHIELD GLASS
(a) Position the windshield glass.
(1) Using suction cups, place the windshield glass in the correct position.
(2) Check that the entire contact surface of the windshield glass rim is perfectly even.
(3) Place matchmarks on the windshield glass and vehicle body.
NOTE: Check that the stoppers are correctly attached to the vehicle body.
HINT: When reusing a windshield glass, check and correct the matchmark positions.
(4) Using suction cups, remove the windshield glass.
(b) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.
(c) Using a brush or sponge, apply Primer G to the edge of the windshield glass and the contact surface.
Specification:
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.
(d) Apply adhesive.
Adhesive:
Part No. 08850-00801 or the equivalent
(1) Cut the tip off the cartridge nozzle, as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the times indicated in the table below.
Usage Time Frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the windshield glass, as shown in the illustration.
Specification:
(e) Install the windshield glass onto the vehicle body.
(1) Using suction cups, position the windshield glass so that the matchmarks are aligned. Gently press it in along the rim.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Check that the stoppers are attached to the vehicle body correctly.
- Check that there is a small gap between the vehicle body and the windshield glass.
(2) Gently press the front surface of the windshield glass to ensure that the windshield glass is securely fitted to the vehicle body.
(3) Using a scraper, remove any excessive or protruding adhesive.
HINT: Apply adhesive to the windshield glass rim.
NOTE: Do not to drive the vehicle within the time indicated in the table below.
Minimum Time:
8. CHECK FOR LEAKAGE AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
9. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
10. INSTALL ROOF HEADLINING
11. INSTALL FRONT PILLAR GARNISH RH Installation
12. INSTALL FRONT PILLAR GARNISH LH Installation
13. INSTALL MAP LIGHT ASSEMBLY Installation
14. INSTALL VISOR HOLDER RH Installation
15. INSTALL VISOR HOLDER LH Installation
16. INSTALL VISOR ASSEMBLY RH Installation
17. INSTALL VISOR ASSEMBLY LH Installation
18. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
19. INSTALL ROOF HEADLINING SERVICE HOLE COVER (w/o Curtain Shield Airbag) Installation
20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
21. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
22. INSTALL COWL SIDE TRIM BOARD RH Installation
23. INSTALL COWL SIDE TRIM BOARD LH Installation
24. INSTALL FRONT DOOR SCUFF PLATE RH Installation
25. INSTALL FRONT DOOR SCUFF PLATE LH Installation
26. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
28. INSTALL HOOD TO COWL TOP SEAL Installation
29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
31. INSTALL FRONT WIPER ARM HEAD CAP Installation
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
33. INSPECT SRS WARNING LIGHT
Diagnosis System.