Diesel Data: Automotive Repair

Disassembly





INTERIOR PANELS / TRIM: UPPER INSTRUMENT PANEL: DISASSEMBLY

1. REMOVE DEFROSTER NOZZLE ASSEMBLY

(a) Remove the 3 screws [B].





(b) Disengage the 4 guides and remove the defroster nozzle assembly.

2. REMOVE HEATER TO REGISTER DUCT ASSEMBLY

(a) Remove the 2 screws [B].





(b) Disengage the 2 guides and remove the heater to register duct assembly.

3. REMOVE NO. 2 INSTRUMENT PANEL CUSHION

(a) Remove the No. 2 instrument panel cushion.





NOTICE:
The No. 2 instrument panel cushion can be reused. However, if the double-sided tape does not have enough adhesion or was torn when the cushion was removed, replace the cushion with a new one.

4. REMOVE NO. 3 INSTRUMENT PANEL CUSHION

(a) Remove the No. 3 instrument panel cushion.





NOTICE:
The No. 3 instrument panel cushion can be reused. However, if the double-sided tape does not have enough adhesion or was torn when the cushion was removed, replace the cushion with a new one.

5. REMOVE NO. 2 INSTRUMENT PANEL WIRE (for 4 Speakers)

(a) Disconnect the connector.





(b) Disengage the clamp and remove the No. 2 instrument panel wire.

6. REMOVE NO. 2 INSTRUMENT PANEL WIRE (for 6 Speakers)

(a) Disconnect the connector.





(b) Disengage the clamp and remove the No. 2 instrument panel wire.

7. REMOVE NO. 2 INSTRUMENT PANEL WIRE (for 7 Speakers)

(a) Disconnect each connector.





(b) Disengage the clamp and remove the No. 2 instrument panel wire.

8. REMOVE NAVIGATION ANTENNA ASSEMBLY (w/ Navigation System) Removal

9. REMOVE FRONT NO. 3 SPEAKER ASSEMBLY LH (for 7 Speakers) Removal

10. REMOVE FRONT NO. 3 SPEAKER ASSEMBLY RH (for 7 Speakers)

HINT
Use the same procedure for the RH side and LH side.

11. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY Removal

12. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY LH

(a) Disengage the 3 claws and remove the No. 1 instrument panel register assembly.





13. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY RH

(a) Disengage the 3 claws and remove the No. 1 instrument panel register assembly.





14. REMOVE AUTOMATIC LIGHT CONTROL SENSOR

(a) Disengage the 2 claws and remove the automatic light control sensor.





15. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY (for 7 Speakers)

(a) Disengage the 7 claws and remove the No. 1 instrument panel speaker panel sub-assembly.





16. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY (for 7 Speakers)

(a) Disengage the 7 claws and remove the No. 2 instrument panel speaker panel sub-assembly.





17. REMOVE NO. 1 INSTRUMENT PANEL CUSHION

(a) Remove the No. 1 instrument panel cushion.





NOTICE:
The No. 1 instrument panel cushion can be reused. However, if the double-sided tape does not have enough adhesion or was torn when the cushion was removed, replace the cushion with a new one.