Diesel Data: Automotive Repair

Installation





INTERIOR PANELS / TRIM: UPPER INSTRUMENT PANEL: INSTALLATION

1. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

(a) When using a new upper instrument panel sub-assembly:

(1) Before installing the upper instrument panel sub-assembly, immediately twist and cut off the portions shown in the illustration (joints for moulding).





(b) Engage the 5 claws.





NOTICE:
Do not allow the wire harness to get caught in the claws.

(c) Engage the 5 claws and the 2 guides.





(d) Install the bolt [C].

(e) Install the passenger airbag bolt [A].

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(f) Connect the connector and install the upper instrument panel sub-assembly.





2. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

3. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY

(a) Engage the 6 claws and install the No. 1 instrument panel box door sub-assembly.





4. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

(a) Insert the glove compartment door assembly horizontally and engage the 2 hinges.





NOTICE:
Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

(b) Bend portions (A) and (B) in the direction indicated by the arrows in the illustration to engage the 2 stoppers.





(c) Engage the claw, connect the glove compartment door stopper, and install the glove compartment door assembly.

5. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle)

(a) Engage the 9 claws and install the center instrument cluster finish panel assembly.





6. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle)

(a) Connect the connector.

(b) Engage the 9 claws and install the center instrument cluster finish panel assembly.





7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

(a) Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.





8. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)

(a) Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.





9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY

(a) Connect each connector.

(b) Engage the 7 claws and install the lower instrument panel finish panel assembly.





10. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation

11. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation

12. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

13. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

HINT
Use the same procedure for the RH side and LH side.

14. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation

15. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT
Use the same procedure for the RH side and LH side.

16. INSTALL COMBINATION METER ASSEMBLY Installation

17. INSTALL METER HOOD SUB-ASSEMBLY Installation

18. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) Connect the connector.

(b) Engage the 5 claws and install the instrument cluster finish panel sub-assembly.





19. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) Engage the claw as shown in the illustration.





(b) Connect each connector.

(c) Engage the 14 claws and 2 guides to install the center instrument cluster finish panel sub-assembly.





20. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

21. ADJUST SPIRAL CABLE Installation

22. INSTALL STEERING WHEEL ASSEMBLY Installation

23. INSTALL STEERING PAD Installation

24. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

25. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

26. INSPECT STEERING WHEEL CENTER POINT

27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

28. INSPECT STEERING PAD Installation

29. INSPECT SRS WARNING LIGHT

Diagnosis System