Diesel Data: Automotive Repair

Installation





SLIDING ROOF / CONVERTIBLE: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP

(a) Install the sliding roof weatherstrip.

2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Install the sliding roof housing sub-assembly with the 8 bolts and 7 nuts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)





(b) Engage the claw.





(c) Install the room light bracket with the nut.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(d) Connect the 4 sliding roof drain hoses so that each mark faces downward.





NOTICE:
Be sure to install the drain hoses properly to prevent entry of water.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.





(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





(1) Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

4. INSPECT FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 5 claws to install the sliding roof side garnish LH.





6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure for the RH side and the LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH (w/ Curtain Shield Airbag) Installation

8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH (w/ Curtain Shield Airbag)

HINT
Use the same procedure for the RH side and the LH side.

9. INSTALL REAR SIDE RAIL SPACER LH (w/o Curtain Shield Airbag)

(a) Engage the 5 claws to install the rear side rail spacer LH.





10. INSTALL FRONT SIDE RAIL SPACER LH (w/o Curtain Shield Airbag)

(a) Engage the 5 claws to install the rear side rail spacer LH.





11. INSTALL REAR SIDE RAIL SPACER RH (w/o Curtain Shield Airbag)

HINT
Use the same procedure for the RH side and the LH side.

12. INSTALL FRONT SIDE RAIL SPACER RH (w/o Curtain Shield Airbag)

HINT
Use the same procedure for the RH side and the LH side.

13. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) Installation

14. INSTALL VISOR HOLDER Installation

15. INSTALL REAR ASSIST GRIP ASSEMBLY Installation

16. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/o Curtain Shield Airbag) Installation

17. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/ Curtain Shield Airbag) Installation

18. INSTALL VISOR ASSEMBLY LH Installation

19. INSTALL VISOR ASSEMBLY RH Installation

20. INSTALL SUN ROOF OPENING TRIM MOULDING Installation

21. INSTALL NO. 2 ROOM LIGHT ASSEMBLY Installation

22. INSTALL NO. 1 ROOM LIGHT ASSEMBLY Installation

23. INSTALL MAP LIGHT ASSEMBLY Installation

24. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror) Installation

25. INSTALL QUARTER PILLAR GARNISH LH Installation

26. INSTALL ROOF SIDE INNER GARNISH LH Installation

27. INSTALL SIDE DECK TRIM PANEL ASSEMBLY LH Installation

28. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation

29. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side) Installation

30. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side) Installation

31. CONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH Installation

32. INSTALL REAR SEAT SIDE GARNISH LH Installation

33. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for LH Side) Installation

34. INSTALL QUARTER PILLAR GARNISH RH Installation

35. INSTALL ROOF SIDE INNER GARNISH RH Installation

36. INSTALL SIDE DECK TRIM PANEL ASSEMBLY RH (w/o Woofer) Installation

37. INSTALL SIDE DECK TRIM PANEL ASSEMBLY RH (w/ Woofer) Installation

38. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH (w/ Woofer) Installation

39. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for RH Side) Installation

40. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side) Installation

41. CONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH Installation

42. INSTALL REAR SEAT SIDE GARNISH RH Installation

43. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY (for RH Side) Installation

44. INSTALL REAR DECK TRIM COVER Installation

45. INSTALL LUGGAGE COMPARTMENT TRAY Installation

46. INSTALL CHILD RESTRAINT SEAT TETHER ANCHOR Installation

47. INSTALL DECK FLOOR BOX RH Installation

48. INSTALL DECK FLOOR BOX LH Installation

49. INSTALL JACK ASSEMBLY Installation

50. INSTALL JACK CARRIER ASSEMBLY

51. INSTALL NO. 2 DECK BOARD Installation

52. INSTALL DECK BOARD ASSEMBLY Installation

53. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

54. INSTALL REAR SEATBACK ASSEMBLY RH Installation

55. INSTALL REAR SEATBACK INNER HINGE COVER (for RH Side) Installation

56. INSTALL REAR SEATBACK OUTER HINGE COVER (for RH Side) Removal

57. CONNECT REAR SEAT CENTER OUTER BELT ASSEMBLY Installation

58. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY

59. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)

60. INSTALL REAR SEATBACK ASSEMBLY LH Installation

61. INSTALL REAR SEATBACK INNER HINGE COVER (for LH Side) Installation

62. INSTALL REAR SEATBACK OUTER HINGE COVER (for LH Side) Installation

63. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)

64. INSTALL REAR SEAT CUSHION ASSEMBLY Installation

65. INSTALL UPPER CENTER PILLAR GARNISH LH Installation

66. INSTALL LOWER CENTER PILLAR GARNISH LH Installation

67. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation

68. INSTALL LAP BELT OUTER ANCHOR COVER (for Driver Side) Installation

69. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation

70. INSTALL REAR DOOR SCUFF PLATE LH Installation

71. INSTALL UPPER CENTER PILLAR GARNISH RH Installation

72. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation

73. INSTALL LOWER CENTER PILLAR GARNISH RH Installation

74. INSTALL LAP BELT OUTER ANCHOR COVER (for Front Passenger Side) Installation

75. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation

76. INSTALL REAR DOOR SCUFF PLATE RH Installation

77. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation

78. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

79. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation

80. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation

81. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation

82. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation

83. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation

84. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation

85. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation

86. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation

87. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation

88. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

89. INSTALL COWL SIDE TRIM BOARD LH Installation

90. INSTALL FRONT DOOR SCUFF PLATE LH Installation

91. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag) Installation

92. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation

93. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

94. INSTALL COWL SIDE TRIM BOARD RH Installation

95. INSTALL FRONT DOOR SCUFF PLATE RH Installation

96. INSTALL COMBINATION METER ASSEMBLY Installation

97. INSTALL METER HOOD SUB-ASSEMBLY Installation

98. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation

99. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation

100. ADJUST SPIRAL CABLE Installation

101. INSTALL STEERING WHEEL ASSEMBLY Installation

102. INSTALL STEERING PAD Installation

103. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

104. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

105. INSPECT STEERING WHEEL CENTER POINT

106. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

107. INSPECT STEERING PAD Installation

108. INSPECT SRS WARNING LIGHT

Diagnosis System

109. INSPECT SLIDING ROOF SYSTEM

Programming and Relearning