Installation
HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: INSTALLATION
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the illustration.
NOTICE:
* Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured.
* When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
* After inserting the thermistor, do not apply excessive force to the wire.
* Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".
2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY Reassembly
3. INSTALL COOLER EXPANSION VALVE Reassembly
4. INSTALL BLOWER ASSEMBLY (w/o PTC Heater) Installation
5. INSTALL BLOWER ASSEMBLY (w/ PTC Heater) Installation
6. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY Installation
7. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT Installation
8. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY Installation
9. INSTALL AIR CONDITIONING UNIT Installation
10. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation
11. INSTALL THEFT WARNING ECU ASSEMBLY Installation
12. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE Installation
13. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
14. INSTALL CENTER INSTRUMENT PANEL REGISTER CONNECTOR ASSEMBLY Installation
15. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Installation
16. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Installation
17. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Installation
18. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
19. INSTALL POWER STEERING ECU ASSEMBLY Installation
20. INSTALL STEERING POST ASSEMBLY Installation
21. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
22. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD) Installation
23. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Installation
24. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
25. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Installation
26. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation
27. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
28. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System) Installation
29. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
30. INSTALL RADIO WIRE SUB-ASSEMBLY Installation
31. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
32. INSTALL UPPER STEERING COLUMN COVER Installation
33. INSTALL LOWER STEERING COLUMN COVER Installation
34. CONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle) Installation
35. CONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle) Installation
36. INSTALL COWL SIDE TRIM BOARD LH Installation
37. INSTALL FRONT DOOR SCUFF PLATE LH Installation
38. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Installation
39. INSTALL COWL SIDE TRIM BOARD RH Installation
40. INSTALL FRONT DOOR SCUFF PLATE RH Installation
41. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
42. INSTALL NO. 1 SWITCH HOLE BASE Installation
43. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle) Installation
44. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle) Installation
45. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation
46. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation
47. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 2WD) Installation
48. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 4WD) Installation
49. INSTALL CONSOLE BOX CARPET
50. INSTALL NO. 2 SWITCH HOLE BASE Installation
51. INSTALL FRONT UPPER CONSOLE BOX Installation
52. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
53. INSTALL NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation System) Installation
54. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation
55. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation
56. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
57. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
58. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
59. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
60. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
61. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
62. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
63. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
64. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
65. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation
66. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation
67. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
68. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag) Installation
69. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation
70. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
71. INSTALL COMBINATION METER ASSEMBLY Installation
72. INSTALL METER HOOD SUB-ASSEMBLY Installation
73. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
74. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
75. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
76. ADJUST SPIRAL CABLE Installation
77. INSTALL STEERING WHEEL ASSEMBLY Installation
78. INSTALL STEERING PAD Installation
79. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
80. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
81. INSPECT STEERING WHEEL CENTER POINT
82. INSTALL HEATER OUTLET WATER HOSE Installation
83. INSTALL HEATER INLET WATER HOSE Installation
84. INSTALL LIQUID PIPE SUB-ASSEMBLY Installation
85. INSTALL SUCTION PIPE SUB-ASSEMBLY Installation
86. CHARGE WITH REFRIGERANT Service and Repair
87. ADD ENGINE COOLANT (for 2AZ-FE) Service and Repair
88. ADD ENGINE COOLANT (for 2ZR-FE) Service and Repair
89. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
90. INSPECT FOR COOLANT LEAK (for 2AZ-FE) Testing and Inspection
91. INSPECT FOR COOLANT LEAK (for 2ZR-FE) Testing and Inspection
92. INSPECT STEERING PAD Installation
93. INSPECT SRS WARNING LIGHT
Diagnosis System
94. WARM UP ENGINE Service and Repair
95. INSPECT FOR REFRIGERANT LEAK Service and Repair