Installation
HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: INSTALLATION
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the illustration.
NOTICE:
* Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured.
* When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
* After inserting the thermistor, do not apply excessive force to the wire.
* Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".
2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY Reassembly
3. INSTALL COOLER EXPANSION VALVE Reassembly
4. INSTALL BLOWER ASSEMBLY (w/o PTC Heater) Installation
5. INSTALL BLOWER ASSEMBLY (w/ PTC Heater) Installation
6. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY Installation
7. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT Installation
8. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY Installation
9. INSTALL AIR CONDITIONING UNIT Installation
10. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation
11. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE Installation
12. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
13. INSTALL CENTER INSTRUMENT PANEL REGISTER CONNECTOR ASSEMBLY Installation
14. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Installation
15. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Installation
16. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Installation
17. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
18. INSTALL POWER STEERING ECU ASSEMBLY Installation
19. INSTALL STEERING POST ASSEMBLY Installation
20. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
21. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD) Installation
22. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) Installation
23. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
24. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Installation
25. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation
26. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
27. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System) Installation
28. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
29. INSTALL RADIO WIRE SUB-ASSEMBLY Installation
30. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
31. INSTALL UPPER STEERING COLUMN COVER Installation
32. INSTALL LOWER STEERING COLUMN COVER Installation
33. CONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle) Installation
34. CONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle) Installation
35. INSTALL COWL SIDE TRIM BOARD LH Installation
36. INSTALL FRONT DOOR SCUFF PLATE LH Installation
37. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Installation
38. INSTALL COWL SIDE TRIM BOARD RH Installation
39. INSTALL FRONT DOOR SCUFF PLATE RH Installation
40. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
41. INSTALL NO. 1 SWITCH HOLE BASE Installation
42. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle) Installation
43. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle) Installation
44. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation
45. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation
46. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 2WD) Installation
47. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 4WD) Installation
48. INSTALL CONSOLE BOX CARPET
49. INSTALL NO. 2 SWITCH HOLE BASE Installation
50. INSTALL FRONT UPPER CONSOLE BOX Installation
51. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
52. INSTALL NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation Antenna) Installation
53. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET Installation
54. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
55. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
56. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
57. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
58. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
59. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
60. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
61. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
62. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
63. INSTALL FRONT PILLAR GARNISH LH Installation
64. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
65. INSTALL FRONT PILLAR GARNISH RH Installation
66. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
67. INSTALL COMBINATION METER ASSEMBLY Installation
68. INSTALL METER HOOD SUB-ASSEMBLY Installation
69. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
70. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
71. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
72. ADJUST SPIRAL CABLE Installation
73. INSTALL STEERING WHEEL ASSEMBLY
Installation
74. INSTALL HEATER OUTLET WATER HOSE Installation
75. INSTALL HEATER INLET WATER HOSE Installation
76. INSTALL LIQUID PIPE SUB-ASSEMBLY Installation
77. INSTALL SUCTION PIPE SUB-ASSEMBLY Installation
78. CHARGE WITH REFRIGERANT Service and Repair
79. ADD ENGINE COOLANT (for 2AZ-FE) Service and Repair
80. ADD ENGINE COOLANT (for 2ZR-FE) Service and Repair
81. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
82. INSPECT FOR COOLANT LEAK (for 2AZ-FE) Testing and Inspection
83. INSPECT FOR COOLANT LEAK (for 2ZR-FE) Testing and Inspection
84. INSPECT STEERING PAD Installation
85. INSPECT SRS WARNING LIGHT
Diagnosis System
86. WARM UP ENGINE Service and Repair
87. INSPECT FOR REFRIGERANT LEAK Service and Repair