Diesel Data: Automotive Repair

Installation





FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for 4WD): INSTALLATION

1. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH Installation

2. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

3. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

(a) Temporarily install the center engine mounting member sub-assembly with the 4 bolts.





4. TEMPORARILY INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) Temporarily install the 4 bolts.





(b) Temporarily install the front suspension member sub-assembly with the bolt and 2 nuts.





5. CONNECT STEERING LINK ASSEMBLY Installation

6. INSTALL NO. 1 FRONT STABILIZER BRACKET LH

(a) Install the No. 1 front stabilizer bracket LH with the 2 bolts.





Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)

7. INSTALL NO. 1 FRONT STABILIZER BRACKET RH

HINT
Perform the same procedure as the LH side.

8. FULLY TIGHTEN FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) While alternately inserting SST into the reference holes on the front suspension crossmember RH and LH, tighten the 2 bolts (A), 2 bolts (B), bolt (C), and 2 nuts (D) on the RH and LH sides to the respective specified torque in several steps.

SST : 09670-00010





Bolt A - Torque : 113 Nm (1152 kgf-cm, 83 ft-lbf)

Bolt B - Torque : 157 Nm (1600 kgf-cm, 116 ft-lbf)

Bolt C - Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

Nut D - Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

9. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

(a) Fully tighten the center engine mounting member sub-assembly with the 4 bolts.





Bolt A - Torque : 60 Nm (612 kgf-cm, 44 ft-lbf)

Bolt B - Torque : 81 Nm (826 kgf-cm, 60 ft-lbf)

10. INSTALL FRONT HOOK ASSEMBLY

(a) Install the front hook assembly with the 2 bolts.





Torque : 39 Nm (398 kgf-cm, 29 ft-lbf)

11. CONNECT FRONT LOWER SUSPENSION ARM LH Installation

12. CONNECT FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

13. INSTALL ENGINE UNDER COVER LH

14. INSTALL ENGINE UNDER COVER RH

15. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation

16. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

17. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

18. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

19. INSTALL FRONT WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

20. STABILIZE SUSPENSION Installation

21. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH Installation

22. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

23. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Inspect and adjust front wheel alignment Front Wheel Alignment.