Removal

2AZ-FE LUBRICATION: OIL PUMP: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Removal

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. REMOVE FRONT WIPER ARM HEAD CAP Removal

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

6. REMOVE HOOD TO COWL TOP SEAL Removal

7. REMOVE COWL TOP VENTILATOR LOUVER RH Removal

8. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

10. REMOVE OUTER COWL TOP PANEL Removal

11. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal

12. REMOVE FRONT WHEEL RH

13. REMOVE ENGINE UNDER COVER LH

14. REMOVE ENGINE UNDER COVER RH

15. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal

16. DRAIN ENGINE COOLANT Service and Repair

17. DRAIN ENGINE OIL Replacement

18. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2WD) Removal

19. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 4WD) Removal

20. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

21. REMOVE V-RIBBED BELT Removal

22. REMOVE GENERATOR ASSEMBLY Removal

23. SEPARATE RADIATOR RESERVE TANK ASSEMBLY Removal

24. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal

25. REMOVE THROTTLE BODY ASSEMBLY Removal

26. REMOVE IGNITION COIL ASSEMBLY Removal

27. REMOVE SPARK PLUG Removal

28. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Removal

29. REMOVE ENGINE OIL LEVEL DIPSTICK

30. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE Removal

31. REMOVE FUEL MAIN TUBE Removal

32. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

33. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Removal

34. REMOVE INTAKE MANIFOLD Removal

35. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR Removal

36. REMOVE MANIFOLD STAY Removal

37. REMOVE NO. 2 MANIFOLD STAY Removal

38. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Removal

39. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Removal

40. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH Removal

41. REMOVE IDLER PULLEY SUB-ASSEMBLY Removal

42. REMOVE OIL PAN SUB-ASSEMBLY Removal

43. SET NO. 1 CYLINDER TO TDC / COMPRESSION Removal

44. REMOVE CRANKSHAFT PULLEY Removal

45. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY Removal

46. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal

47. REMOVE CRANKSHAFT POSITION SENSOR Removal

48. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

(a) Remove the 3 bolts and transverse engine engine mounting bracket.





(b) Using an E10 "TORX" socket, remove the stud bolt for the V-ribbed belt tensioner.





(c) Remove the 12 bolts and 2 nuts.





(d) Remove the timing chain cover by prying the portions between the timing chain cover, cylinder head and cylinder block with a screwdriver.





NOTICE:
Be careful not to damage the contact surfaces of the timing chain cover, cylinder head and cylinder block.

HINT
Tape the screwdriver tip before use.

49. REMOVE TIMING CHAIN COVER OIL SEAL

(a) Place the timing chain cover on wooden blocks.





(b) Using a screwdriver, pry out the oil seal.

NOTICE:
Do not damage the surface of the oil seal press fit hole.

HINT
Tape the screwdriver tip before use.

50. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE Removal

51. REMOVE TIMING CHAIN GUIDE Removal

52. REMOVE CHAIN TENSIONER SLIPPER Removal

53. REMOVE NO. 1 CHAIN VIBRATION DAMPER Removal

54. REMOVE CHAIN SUB-ASSEMBLY

55. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET Removal

56. REMOVE NO. 2 CHAIN SUB-ASSEMBLY Removal

57. DISCONNECT NO. 1 RADIATOR HOSE Removal

58. DISCONNECT OUTLET HEATER WATER HOSE Removal

59. DISCONNECT INLET HEATER WATER HOSE Removal

60. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 3 bolts, oil pump and gasket.