Diesel Data: Automotive Repair

Installation





DRIVE SHAFT / PROPELLER SHAFT: REAR DRIVE SHAFT ASSEMBLY (for 4WD): INSTALLATION

HINT
* Use the same procedure for the RH side and LH side.
* The procedure listed below is for the LH side.

1. INSTALL REAR DRIVE SHAFT SNAP RING

(a) Install a new rear drive shaft snap ring.

2. INSTALL REAR DRIVE SHAFT ASSEMBLY

(a) Align the shaft splines and install the rear drive shaft assembly with a brass bar and a hammer.





NOTICE:
* Set the snap ring with the opening facing downward.
* Be careful not to damage the oil seal, boot, or dust cover.
* Install the drive shaft assembly while keeping it level.

3. INSTALL REAR AXLE ASSEMBLY Rear Axle Hub (for Double Wishbone Type Suspension)

4. TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSEMBLY Installation

5. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation

6. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Rear Axle Hub (for Double Wishbone Type Suspension)

7. INSTALL REAR STABILIZER LINK ASSEMBLY Installation

8. INSTALL REAR SPEED SENSOR Rear Axle Hub (for Double Wishbone Type Suspension)

9. APPLY HIGH TEMPERATURE GREASE Reassembly

10. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN Reassembly

11. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN Reassembly

12. INSTALL PARKING BRAKE SHOE LEVER Reassembly

13. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

14. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly

15. INSTALL PARKING BRAKE SHOE LEVER Reassembly

16. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING Reassembly

17. INSTALL PARKING BRAKE SHOE STRUT Reassembly

18. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING Reassembly

19. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

20. INSTALL NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

21. CHECK PARKING BRAKE INSTALLATION Reassembly

22. INSTALL REAR DISC Reassembly

23. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Replacement

24. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL Adjustments

25. INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the drive shaft and axle shaft nut using a non-residue solvent.

NOTICE:
* Be sure to perform this work for a new drive shaft.
* Keep the threaded parts free of oil and foreign matter.

(b) Install a new rear axle shaft nut LH.





Torque : 216 Nm (2203 kgf-cm, 159 ft-lbf)

(c) Using a chisel and a hammer, stake the rear axle shaft nut LH.

26. ADD DIFFERENTIAL OIL Service and Repair

27. INSPECT AND ADJUST DIFFERENTIAL OIL Service and Repair

28. INSTALL REAR WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

29. STABILIZE SUSPENSION Installation

30. FULLY TIGHTEN UPPER CONTROL ARM ASSEMBLY Installation

31. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY Installation

32. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

HINT
Rear Wheel Alignment (for Double Wishbone Type Suspension)

33. CHECK ABS SPEED SENSOR SIGNAL

HINT
Test Mode Procedure