Diesel Data: Automotive Repair

P0016





2ZR-FE ENGINE CONTROL: SFI SYSTEM: P0016, P0017: Crankshaft Position - Camshaft Position Correlation (Bank 1 Sensor A)


DESCRIPTION

In the VVT (Variable Valve Timing) system, the appropriate intake and exhaust valve open and close timing is controlled by the ECM. The ECM performs intake and exhaust valve control by performing the following: 1) controlling the camshaft and camshaft timing oil control valve assembly, and operating the camshaft timing gear; and 2) changing the relative positions of the camshaft and crankshaft.





MONITOR DESCRIPTION

To monitor the correlation of the intake camshaft position and crankshaft position, the ECM checks the VVT learning value while the engine is idling. The VVT learning value is calibrated based on the camshaft position and crankshaft position. The intake valve timing is set to the most retarded angle while the engine is idling. If the VVT learning value is out of specified range in consecutive driving cycles, the ECM illuminates the MIL and sets the DTC P0016.

To monitor the correlation of the exhaust camshaft position and crankshaft position, the ECM checks the VVT learning value while the engine is idling. The VVT learning value is calibrated based on the camshaft position and crankshaft position. The exhaust valve timing is set to the most advanced angle while the engine is idling. If the VVT learning value is out of specified range in consecutive driving cycles, the ECM illuminates the MIL and sets the DTC P0017.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS

P0016





P0017





TYPICAL MALFUNCTION THRESHOLDS

P0016 (Intake Side)





P0017 (Exhaust Side)





CONFIRMATION DRIVING PATTERN





1. Connect the Techstream to the DLC3.

2. Turn the ignition switch to ON and turn the Techstream on.

3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC operation) Reading and Clearing Diagnostic Trouble Codes.

4. Turn the ignition switch off and wait for at least 30 seconds.

5. Turn the ignition switch to ON and turn the Techstream on [A].

6. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].

7. Idle the engine for 5 minutes or more [C].

8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [D].

9. Read the pending DTCs.

HINT
* If a pending DTC is output, the system is malfunctioning.
* If a pending DTC is not output, perform the following procedure.

10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

11. Input the DTC: P0016 or P0017.

12. Check the DTC judgment result.





HINT
* If the judgment result shows NORMAL, the system is normal.
* If the judgment result shows ABNORMAL, the system has a malfunction.
* If the judgment result shows INCOMPLETE or N/A, perform steps [E] through [G].

13. Drive the vehicle for 2 to 3 minutes [E].

CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.

14. Idle the engine for 5 minutes or more [F].

15. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [G].

16. Read the pending DTCs.

HINT
* If a pending DTC is output, the system is malfunctioning.
* If a pending DTC is not output, perform the following procedure.

17. Check the DTC judgment result.

18. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs Reading and Clearing Diagnostic Trouble Codes.

HINT
* If a permanent DTC is output, the system is malfunctioning.
* If no permanent DTC is output, the system is normal.

INSPECTION PROCEDURE

HINT
* The monitor for this DTC detects when the timing chain is shifted by one tooth or more.
* Read freeze frame data using the Techstream. Freeze frame data records the engine conditions when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0016 AND P0017)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

(e) Read the DTCs.

Result:





HINT
If any DTCs other than P0016 or P0017 are output, troubleshoot those DTCs first.

B -- GO TO DTC CHART SFI System
A -- Continue to next step.

2. PERFORM ACTIVE TEST USING TECHSTREAM (OPERATE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY)

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Turn the Techstream on.

(d) Warm up the engine.

(e) Check the camshaft timing oil control valve assembly for intake camshaft.

(1) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the VVT Linear (Bank 1).

(2) Check the engine speed while operating the camshaft timing oil control valve assembly (for intake camshaft) using the Techstream.

Result:





HINT
* If the result is not acceptable, cool the engine (engine coolant temperature is 50°C (122°F) or less) and perform the Active Test again.
* Refer to "Data List / Active Test" [VVT OCV Duty #1 and VVT Change Angle #1] Data List / Active List.

(f) Check the camshaft timing oil control valve assembly for exhaust camshaft.

(1) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the VVT Exhaust Linear (Bank 1).

(2) Check the engine speed while operating the camshaft timing oil control valve assembly (for exhaust camshaft) using the Techstream.

Result:





HINT
* If the result is not acceptable, cool the engine (engine coolant temperature is 50°C (122°F) or less) and perform the Active Test again.
* Refer to "Data List / Active Test" [VVT Ex OCV Duty #1 and VVT Ex Chg Angle #1] Data List / Active List.

NG -- INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR INTAKE OR EXHAUST CAMSHAFT)
OK -- Continue to next step.

3. ADJUST VALVE TIMING

HINT
There are no marks on the cylinder head to match-up for the purpose of checking valve timing. Valve timing can only be inspected by lining up the colored plates on the timing chain with the marks on the pulleys. It may be necessary to remove and reinstall the chain to match-up the alignment marks Disassembly.





NEXT -- Continue to next step.

4. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear DTCs Reading and Clearing Diagnostic Trouble Codes.

(e) Start the engine and warm it up.

(f) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(g) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.

(h) Read the DTCs.

Result:





B -- REPLACE ECM Removal

A -- END

5. INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR INTAKE OR EXHAUST CAMSHAFT)

HINT
Inspect the specified camshaft timing oil control valve assembly (for intake or exhaust camshaft) in accordance with the inspection result of step 2.

(a) Inspect the camshaft timing oil control valve assembly (for intake or exhaust camshaft) Inspection.

NG -- REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (INTAKE OR EXHAUST) Removal
OK -- Continue to next step.

6. INSPECT OIL CONTROL VALVE FILTER

(a) Remove the oil control valve filter Disassembly.





(b) Check that the filter is not clogged.

OK:

Filter is not clogged.

(c) Reinstall the oil control valve filter Reassembly.

NG -- REPLACE OIL CONTROL VALVE FILTER Disassembly
OK -- Continue to next step.

7. REPLACE CAMSHAFT TIMING GEAR ASSEMBLY (INTAKE OR EXHAUST)

HINT
Replace the specified camshaft timing gear (camshaft timing gear for intake camshaft or exhaust camshaft) in accordance with the inspection result of step 2.

(a) Replace the camshaft timing gear assembly (camshaft timing gear for intake camshaft or exhaust camshaft) Removal.

NEXT -- Continue to next step.

8. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear DTCs Reading and Clearing Diagnostic Trouble Codes.

(e) Start the engine and warm it up.

(f) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(g) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.

(h) Read the DTCs.

Result:





B -- REPLACE ECM Removal

A -- END