Diesel Data: Automotive Repair

Removal and Replacement





2ZR-FE ENGINE MECHANICAL: CYLINDER BLOCK: REPLACEMENT

1. REPLACE RING PIN

NOTICE:
It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the ring pins.

(b) Using a plastic hammer, tap in the ring pins.





Standard protrusion:

7.5 to 8.5 mm (0.295 to 0.335 in.)

2. REPLACE STUD BOLT

NOTICE:
If any of the stud bolts is deformed or the threads are damaged, replace it.

(a) Remove the stud bolts.

(b) Using a "TORX" socket E6, install the stud bolts as shown in the illustration.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

3. REPLACE STRAIGHT PIN

NOTICE:
It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the straight pins.

(b) Using a plastic hammer, tap in the straight pins.





Standard Protrusion: