Diesel Data: Automotive Repair

Reassembly





2ZR-FE FUEL: FUEL PUMP: REASSEMBLY

1. INSTALL FUEL PUMP

(a) Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.





NOTICE:
Do not disassemble the fuel pump and the suction filter. Doing so will cause the fuel pump to be non-reusable.

(b) Connect the fuel pump harness connector.





(c) Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.

(d) Engage the 5 claws, and install the fuel pump filter onto the fuel filter.





NOTICE:
Make sure that the O-ring is not cracked or does not jump out of position during installation.

(e) Engage the 2 claws of the No. 1 fuel suction support.





(f) Connect the fuel pump harness connector.





(g) Engage the 2 claws and install the E-ring and fuel pump sub-tank.





(h) Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.





NOTICE:
Do not apply excessive force to the fuel tube or the suction support.

(i) Connect the connector of the fuel pump harness.

2. INSTALL FUEL SENDER GAUGE ASSEMBLY Installation