Diesel Data: Automotive Repair

Installation





FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for 2WD): INSTALLATION

1. INSTALL FRONT STABILIZER BAR Installation

2. INSTALL STEERING LINK ASSEMBLY Installation

3. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM LH Installation

4. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

5. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2ZR-FE)

(a) with bolt:

(1) Install the front suspension member dynamic damper with the bolt.





Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

(b) without bolt:

(1) Install the front suspension member dynamic damper.





6. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

(a) Temporarily install the center engine mounting member sub-assembly with the 4 bolts.





7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) While alternately inserting SST into the reference holes on the front suspension crossmember RH and LH, tighten the 2 bolts (A), 2 bolts (B), 2 bolts (C), bolt (D) and 3 nuts (E) on the RH and LH sides to the respective specified torque in several steps.

SST : 09670-00010





Bolt A - Torque : 113 Nm (1152 kgf-cm, 83 ft-lbf)

Bolt B - Torque : 157 Nm (1600 kgf-cm, 116 ft-lbf)

Bolt C - Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

Bolt D - Torque : 87 Nm (887 kgf-cm, 64 ft-lbf)

Nut E - Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

8. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

(a) Fully tighten the center engine mounting member sub-assembly with the 4 bolts.





Bolt A - Torque : 60 Nm (612 kgf-cm, 44 ft-lbf)

Bolt B - Torque : 81 Nm (826 kgf-cm, 60 ft-lbf)

9. INSTALL FRONT HOOK ASSEMBLY

(a) Install the front hook assembly with the 2 bolts.





Torque : 39 Nm (398 kgf-cm, 29 ft-lbf)

10. CONNECT FRONT LOWER SUSPENSION ARM LH Installation

11. CONNECT FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

12. CONNECT FRONT STABILIZER LINK ASSEMBLY LH Installation

13. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

14. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation

15. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

16. INSTALL ENGINE UNDER COVER LH

17. INSTALL ENGINE UNDER COVER RH

18. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation

19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

20. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

21. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

22. INSTALL FRONT WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

23. STABILIZE SUSPENSION Installation

24. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM LH Installation

25. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH

HINT
Perform the same procedure as the LH side.

26. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Inspect and adjust front wheel alignment Front Wheel Alignment.