Part 2
U341E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY - (Continued)
37. INSTALL REAR PLANETARY GEAR ASSEMBLY
(a) Install the rear planetary gear assembly to the transaxle case.
(b) Using a screwdriver, install the snap ring.
38. INSPECT NO. 2 ONE-WAY CLUTCH Transaxle Unit
39. INSTALL 2ND BRAKE PISTON SLEEVE
(a) Install the 2nd brake piston sleeve to the transaxle case.
40. INSTALL 2ND BRAKE DISC
(a) Install the 4 discs, 3 No. 1 2nd brake plates and 2 2nd brake flanges to the transaxle case.
(b) Using a screwdriver, install the 2 snap rings to the transaxle case.
41. INSPECT PACK CLEARANCE OF 2ND BRAKE Transaxle Unit
42. INSTALL ONE-WAY CLUTCH ASSEMBLY
(a) Install the No. 2 thrust washer to the rear planetary gear assembly.
(b) Install the one-way clutch assembly to the rear planetary sun gear assembly.
43. INSPECT ONE-WAY CLUTCH ASSEMBLY Transaxle Unit
44. INSTALL REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING
(a) Install the thrust needle roller bearing and the washer to the rear planetary sun gear.
45. INSTALL REAR PLANETARY SUN GEAR ASSEMBLY
(a) Install the rear planetary sun gear assembly.
46. INSTALL REAR NO. 2 PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING
(a) Install the rear No. 2 planetary sun gear thrust needle roller bearing to the rear planetary sun gear.
47. INSTALL DIRECT CLUTCH HUB
(a) Install the direct clutch hub.
48. INSTALL THRUST NEEDLE ROLLER BEARING
(a) Install the No. 3 thrust bearing race, the thrust needle roller bearing and the C-2 hub thrust bearing race to the direct clutch hub.
49. INSTALL 2ND COAST AND OVERDRIVE BRAKE DISC
(a) Measure the flange thickness. (Dimension A)
(b) Install the 2 discs, 2 plates and flange to the transaxle case.
50. INSTALL DIRECT CLUTCH DRUM O-RING
(a) Coat a new O-ring with ATF and install it to the direct clutch drum.
NOTICE:
Do not damage the O-ring.
51. INSTALL DIRECT CLUTCH PISTON O-RING
(a) Coat 2 new O-rings with ATF and install them to the direct clutch piston.
NOTICE:
Do not damage the O-rings.
52. INSTALL DIRECT CLUTCH DRUM SUB-ASSEMBLY
(a) Coat the direct clutch drum with ATF.
(b) Align a cutout on the intermediate shaft assembly with the matchmark on the direct clutch drum and install the direct clutch drum to the intermediate shaft assembly.
NOTICE:
Do not damage the O-ring or the lip of the clutch drum.
53. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY
(a) Coat the direct clutch piston with ATF and install it to the intermediate shaft.
NOTICE:
Do not damage the O-ring or the direct clutch piston.
54. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY
(a) Install the direct clutch return spring onto the direct clutch piston.
(b) Place SST on the piston return spring and compress the springs with a press.
SST : 09387-00020
(c) Using snap ring pliers, install the snap ring to the direct clutch drum.
NOTICE:
* Stop the press when the spring seat is lowered 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove. This prevents the spring seat from being deformed.
* Do not expand the snap ring excessively.
55. INSTALL DIRECT CLUTCH DISC
(a) Coat the 3 direct clutch plates, 3 discs and direct clutch flange with ATF and install them to the intermediate shaft.
(b) Install the snap ring to the intermediate shaft.
56. INSTALL REVERSE CLUTCH DISC
(a) Coat the 3 plates, 3 discs and flange with ATF, and install them to the intermediate shaft.
(b) Install the snap ring to the intermediate shaft.
57. INSPECT PACK CLEARANCE OF REVERSE CLUTCH Transaxle Unit
58. INSPECT PACK CLEARANCE OF DIRECT CLUTCH Transaxle Unit
59. INSTALL INTERMEDIATE SHAFT ASSEMBLY
(a) Install the intermediate shaft assembly to the transaxle case.
60. INSPECT 2ND COAST AND OVERDRIVE BRAKE CLEARANCE Transaxle Unit
61. INSTALL REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING
(a) Install the bearing to the intermediate shaft.
62. INSPECT INTERMEDIATE SHAFT ASSEMBLY Transaxle Unit
63. INSTALL TRANSAXLE CASE GASKET
(a) Install 4 new gaskets to the transaxle case.
64. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING
(a) Coat a new needle roller bearing with ATF.
(b) Using SST and a press, install the needle roller bearing into the rear transaxle cover.
SST : 09950-60010
09951-00190
09952-06010
SST : 09950-70010
09951-07100
Standard clearance:
25.1 mm (0.988 in.)
65. INSTALL CLUTCH DRUM OIL SEAL RING
(a) Compress the 3 oil seal rings from both sides to reduce dimension A.
Dimension A:
5.0 mm (0.197 in.)
(b) Coat 3 oil seal rings with ATF and install them to the rear transaxle cover.
66. INSTALL 2ND COAST AND OVERDRIVE O-RING
(a) Coat 2 new O-rings with ATF and install them to the 2nd coast and overdrive brake piston.
NOTICE:
Do not damage the O-rings.
67. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON
(a) Coat the piston with ATF and install it to the rear transaxle cover.
NOTICE:
Do not damage the O-rings.
68. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Using SST and a press, install the overdrive brake return spring sub-assembly and snap ring to the rear transaxle cover.
SST : 09387-00070
NOTICE:
* Stop the press when the spring seat is lowered 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove. This prevents the spring seat from being deformed.
* Do not expand the snap ring excessively.
69. INSTALL REAR TRANSAXLE COVER PLUG
(a) Coat 4 new O-rings with ATF, and install them to the 4 rear transaxle cover plugs.
(b) Install the 4 rear transaxle cover plugs to the rear transaxle cover.
Torque : 7.4 Nm (76 kgf-cm, 66 in-lbf)
NOTICE:
Do not damage the O-rings.
70. INSTALL REAR TRANSAXLE COVER ASSEMBLY
(a) Apply seal packing to the transaxle case.
Seal packing:
Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
(b) Install the rear transaxle cover assembly with the 11 bolts.
Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)
71. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY
(a) Install the forward clutch hub sub-assembly onto the transaxle case.
72. INSTALL FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING
(a) Install the bearing to the forward clutch hub.
73. INSTALL INPUT SHAFT OIL SEAL RING
(a) Coat a new input shaft oil seal ring with ATF, and install it to the input shaft.
74. INSTALL FORWARD CLUTCH PISTON O-RING
(a) Coat a new clutch piston O-ring with ATF, and install it to the forward clutch piston.
75. INSTALL FORWARD CLUTCH PISTON
(a) Install the forward clutch piston to the input shaft.
NOTICE:
Do not damage the O-ring.