Diesel Data: Automotive Repair

Intercooler: Service and Repair







Charge air cooling components, removing and installing

Note:
^ All hose connections secured by clamps.
^ Charge air system must be free of leaks.
^ When installing observe markings on hoses and components.
^ Observe installed position of heat protection mats

1. Air ducting
^ Clip in at charge air cooler
2. 10 Nm
3. Charge Air Pressure Sensor -G31
4. O-ring
^ Always replace
5. Rubber grommet
^ With sleeve
6. 10 Nm
7. Intake hose
^ Between intake manifold and charge air cooler
8. Heat protection mat
^ Must enclose upper hose clamp
9. Screw-type clip
^ Only vehicles with engine code APH
^ Vehicles with engine codes AWP, AWV, with quick release connection (with O-ring and securing brace)
10. Connecting pipe/hose
^ Between upper and lower air guiding ducts
11. Air duct
12. Bracket
13. Connecting pipe/hose
14. Charge air cooler
^ Installation location: in front of wheelhousing, right front