Diesel Data: Automotive Repair

Rear Door Lock Replacement



Rear Door Lock Replacement

Removal Procedure

1. Remove the rear door trim panel. Refer to Rear Side Door Trim Panel Replacement (Service and Repair) .
2. Remove the rear door water deflector. Refer to Rear Side Door Water Deflector Replacement (Service and Repair) .




3. Remove the rivet (1) securing the inside handle rod (2) to the door handle.
4. Remove the inside handle rod and lock rod from the door handle. Refer to Rear Side Door Inside Handle Replacement (Service and Repair) .




5. Remove the screws (1, 2, 3,) securing the lock to the door.
6. Remove the lock rod and the inside handle rod from the retaining clips.
7. Remove the lock from the door with the inside handle rods attached to the lock.




8. Remove the rod from the outside door handle.




9. Disconnect the electrical connectors (1).
10. Remove the inside handle rod and lock rod from the lock (2).



Installation Procedure





1. Install the inside handle rod and lock rod to the lock (2).
2. Install the door lock in position through the access hole in the door inner panel.
3. Connect the electrical connectors (1).





Notice: Refer to Fastener Notice .

4. Install the door lock screws in the proper fastener tightening sequence. First the top screw (1), then the bottom (2) and lastly the middle screw (3).

Tighten the door lock screws to 10 N.m (89 lb in).

5. Install a new outside handle rod-to-lock clip onto the door lock lever.
6. Position the outside door handle rod in the clip in order to eliminate any free play in the outside door handle.




7. Install the clip cover closed over the threaded outside door handle rod.
8. Install the inside handle rod and lock rod to the door handle. Refer to Rear Side Door Inside Handle Replacement (Service and Repair) .
9. Install the clips to secure the inside handle rod and lock rod to the door handle.
10. Install the retaining clips to the handle rod and lock rod.
11. Inspect the lock system for proper operation.
12. Install the rear door water deflector. Refer to Rear Side Door Water Deflector Replacement (Service and Repair) .
13. Install the rear door trim panel. Refer to Rear Side Door Trim Panel Replacement (Service and Repair) .