Diesel Data: Automotive Repair

Strut Assembly Replacement




Strut Assembly Replacement

Special Tools

CH 49375 - Wrench

For equivalent regional tools, refer to Special Tools (Front Suspension).

Removal Procedure

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation (Service and Repair).




3. Separate the brake hose (1) from the shock absorber.




4. Remove the steering knuckle nuts and bolts (1).




5. Remove the stabilizer shaft link nut (1) from the front strut.
6. Lower the vehicle.
7. Open the hood.




8. Remove the upper strut mount nut (1), use the CH 49375 - wrench.
9. Remove the strut mounting plate (2).
10. Separate the front strut from the knuckle.
11. Remove the front strut assembly from the vehicle.
12. For servicing the individual strut components, refer to Strut, Strut Component, or Spring Replacement (Front Suspension).

Installation Procedure

1. Install the front strut assembly.





Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the strut mounting plate (2).
3. Install the upper strut mount nut (1), using the CH 49375 - wrench and tighten to 45 Nm (34 lb ft).




4. Insert the front strut in the knuckle.
5. Install the steering knuckle nuts and bolts (1) and tighten to 90 Nm (66 lb ft) +60-70 degrees.




6. Install the stabilizer shaft link nut (1) and tighten to 65 Nm (48 lb ft).




7. Install the brake hose (1) to the strut.
8. Install the front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation (Service and Repair).
9. Lower the vehicle.
10. Check the front end alignment specifications. Refer to Wheel Alignment Specifications (Wheel Alignment Specifications).