Flywheel: Service and Repair

Engine Flywheel Replacement

Special Tools

* EN-470-B - Angular Torque Wrench

* EN-652 - Flywheel Holder

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Removal Procedure

1. Remove clutch pressure and driven plate from engine flywheel. Refer to Clutch Pressure and Driven Plate Replacement (1.4L LUV) Service and RepairClutch Pressure and Driven Plate Replacement (1.8L LUW and LWE) Service and Repair.





2. Install EN-652 - flywheel holder (1) in order to fix the engine flywheel (2).





3. Remove and DISCARD the 6 engine flywheel bolts (2).

4. Remove the engine flywheel (1).

Installation Procedure

1. Clean the 6 screw bores. Rework if necessary.





2. Install the engine flywheel (1).

3. Install 6 NEW engine flywheel bolts (2).





4. Install EN-652 - flywheel holder (1) in order to fix the engine flywheel (2).

Caution:
Refer to Fastener Caution Fastener Caution.

Caution:
Refer to Torque-to-Yield Fastener Caution Torque-to-Yield Fastener Caution.

5. Tighten the 6 engine flywheel bolts in a cross sequence a first pass to 60 Nm (44 lb ft).

6. Tighten the 6 engine flywheel bolts in a cross sequence a second pass to an additional 45°, using EN-470-B - wrench.

7. Tighten the 6 engine flywheel bolts in a cross sequence a final pass to an additional 15°, using EN-470-B - wrench.

8. Install clutch pressure and driven plate. Refer to Clutch Pressure and Driven Plate Replacement (1.4L LUV) Service and RepairClutch Pressure and Driven Plate Replacement (1.8L LUW and LWE) Service and Repair.

9. Install transmission. Refer to Transmission Replacement Service and Repair.