Crankshaft Pulley Removal and Installation (J35A6)

Crankshaft Pulley Removal and Installation

Special Tools Required

- Handle, 6-25-660L 07JAB-001020B
- Holder Attachment, 50 mm, Offset 07MAB-PY3010A
- Socket, 19 mm 07JAA-001020A or equivalent

Removal

1. Remove the right front wheel.

2. Remove the splash shield.





3. Remove the drive belt Drive Belt Replacement (J35A6).

4. Hold the pulley with the handle, 6-25-660L (A) and the holder attachment, 50 mm, offset (B).





5. Remove the bolt with a heavy duty 19 mm socket (C) and a breaker bar, then remove the crankshaft pulley.

Installation

1. Remove any oil and clean the pulleys (A), the crankshaft (B), the bolt (C), and the washer (D). Lubricate with new engine oil as shown.






2. Install the crankshaft pulley, then tighten the bolt. Do not use an impact wrench.

1. Hold the pulley with the handle (A) and the holder attachment (B). Torque the bolt to 64 Nm (6.5 kg-m, 47 lb-ft) with a torque wrench and the heavy duty 19 mm socket (C).

2. Mark the bolt head (D) and the crankshaft pulley (E) as shown, then tighten the bolt an additional 60 ° (The mark on the bolt head line up with the mark on the crankshaft pulley).









3. Install the drive belt Drive Belt Replacement (J35A6).

4. Install the splash shield.

5. Install the right front wheel.