Ball Joint Removal

Ball Joint Removal

Special Tools Required

- Ball Joint Puller 07AAC-SJCA120
- Ball Joint Thread Protector,14mm 07AAC-SJCA200
- Ball Joint Thread Protector, 12 mm 07AAF-SDAA100
- Ball Joint Thread Protector, 10 mm 07AAF-SECA120
- Ball Joint Remover, 32 mm 07MAC-SL0A102
- Ball Joint Remover, 28 mm 07MAC-SL0A202

NOTICE
Always use a ball joint remover to disconnect a ball joint. Do not strike the housing or any other part of the ball joint connection to disconnect it.


07MAC-SL0A102 or 07MAC-SL0A202

1. Install a hex nut (A) or the ball joint thread protector onto the threads of the ball joint (B).

NOTE: When using a hex nut, make sure the nut is flush with the ball joint pin end to prevent damage to the threaded end of the ball joint pin.






2. Apply grease to the ball joint remover on the areas shown (A). This will ease installation of the tool, and prevent damage to the pressure bolt (B) threads.






3. Loosen the pressure bolt (A), and install the ball joint remover as shown. Insert the jaws carefully, making sure not to damage the ball joint boot. Adjust the jaw spacing by turning the adjusting bolt (B).

NOTE: Fasten the safety chain (C) securely to a suspension arm or the subframe (D). Do not fasten it to a brake line or wire harness.





4. After adjusting the adjusting bolt, make sure the head of the adjusting bolt is in the position shown to allow the jaw (E) to pivot.

5. With a wrench, tighten the pressure bolt until the ball joint pin pops loose from the ball joint pin hole. If necessary, apply penetrating type lubricant to loosen the ball joint pin.

NOTE: Do not use pneumatic or electric tools on the pressure bolt.

6. Remove the ball joint remover, then remove the nut or the ball joint thread protector from the end of the ball joint pin, and pull the ball joint out of the ball joint connecting hole. Inspect the ball joint boot, and replace it if damaged.

07AAC-SJCA120 and 07AAC-SCJA200

1. Apply grease to the 14 mm ball joint thread protector and the ball joint on the areas shown (A). This will prevent damage to the ball joint puller and thread of ball joint.






2. Install the 14 mm ball joint thread protector (A) by hand, all the way onto the threads of the ball joint.





3. Install the ball joint puller (B) as shown.

4. With a wrench, unscrew the 14 mm ball joint thread protector to apply pressure against the ball joint puller until the ball joint pin pops loose from the knuckle.

5. Remove the ball joint puller and the ball joint thread protector from the knuckle and the end of the ball joint pin, and pull the ball joint out of the knuckle. Inspect the ball joint boot, and replace it if damaged.

6. Remove any oil, grease, dust, metal debris, and other foreign material from the stud portion of the ball joint stud.