Mainshaft Reassembly
Mainshaft ReassemblyMainshaft L4-1.8L SOHC:
Special Tools Required
^ Driver, 40 mm I.D. 07746-0030100
^ Attachment, 30 mm I.D. 07746-0030300
NOTE: Refer to the Exploded View, as needed, during this procedure.
1. Clean all the parts in solvent, dry them, and apply manual transmission fluid (MTF) to all contact surfaces except the 3rd/4th and 5th synchro hubs.
2. Install the needle bearing and 3rd gear on the mainshaft.
3. Install the 3rd gear synchro ring and synchro spring on the shaft.
4. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 3rd/4th synchro hub (C,).
5. Install the 3rd/4th synchro hub using the 40 mm I.D. driver (D).
6. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and 3rd/4th synchro hub. After installing, check the operation of the 3rd/4th synchro hub set.
7. Install the 4th gear synchro spring and synchro ring, 4th gear and needle bearing, the 4th/5th gear distance dollar, and 5th gear and its needle bearing on the shaft.
8. Install the 5th gear synchro ring and synchro spring on the shaft.
9. Install the 5th synchro hub (A) using the 40 mm I.D. driver (B).
10. Install the 5th synchro sleeve.
11. Install the synchro spring and synchro ring.
12. Install the MBS distance collar and the tapered cone ring.
13. Install the new angular ball bearing (A) using 40 mm I.D. driver (B) and 30 mm I.D. attachment (C).
