Diesel Data: Automotive Repair

Engine Oil Pan Installation




Engine Oil Pan Installation

1. Remove any old liquid gasket from the oil pan mating surfaces bolts, and bolt holes.

2. Clean and dry the oil pan mating surfaces.

3. Install the new oil pan gasket (A), new O-ring (B), and dowel pins (C) on the oil pan.






4. Apply liquid gasket (P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009) to the engine block mating surface of the oil pan and to the inside edge of the bolt holes. Install the component within 5 minutes of applying the liquid gasket.
NOTE:

- Apply liquid gasket about 2.5 mm (0.098 in.) diameter bead along the broken line (A).

- Apply liquid gasket about 5.0 mm (0.20 in.) diameter bead along the broken line (B).

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.





5. Install the oil pan.
NOTE:

- Wait at least 30 minutes before filling the engine with oil.

- Do not run the engine for at least 3 hours after installing the oil pan.

- Make sure to install the bolts in the correct locations according to size.





6. Tighten the bolts in three steps. Wipe off the excess liquid gasket on the each side of crankshaft pulley and the flywheel/drive plate.

Specified torque










7. Install the clutch cover/torque converter cover (A), and install the transmission mounting bolts (B).

M/T model





A/T model





8. Connect the CKP sensor connector (A), then install the CKP sensor cover (B).






9. Install the dipstick tube (A) with a new O-ring (B), then install the dipstick.

10. M/T model: Install the torque rod bracket. Engine Assembly Torque Rod Bracket Replacement

11. If the engine is still in the vehicle, do step 12 through 16.






12. A/T model: Install the shift cable cover.

13. Install the A/C compressor. Engine Installation

14. Install the driveshaft heat shield. Engine Installation

15. Install the drive belt. Service and Repair

16. Refill the engine with engine oil. Service and Repair