Diesel Data: Automotive Repair

Replacement





AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER OIL SEAL (for 4GR-FSE): REPLACEMENT

1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

HINT
Refer to the instructions for Removal of the rear differential carrier assembly Removal.

2. REMOVE REAR DIFFERENTIAL CARRIER COVER Disassembly

3. SECURE REAR DIFFERENTIAL CARRIER Disassembly

4. REMOVE REAR DRIVE PINION NUT Disassembly

5. REMOVE REAR DRIVE PINION COMPANION FLANGE Disassembly

6. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST, remove the rear differential carrier oil seal from the rear differential carrier.





SST : 09308-00010

7. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Disassembly

8. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING Disassembly

9. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER Disassembly

10. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER Reassembly

11. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING Reassembly

12. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Reassembly

13. INSTALL REAR DRIVE PINION COMPANION FLANGE Reassembly

14. REMOVE REAR DRIVE PINION COMPANION FLANGE Disassembly

15. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST and a hammer, install a new rear differential carrier oil seal.





SST : 09554-22010

Standard depth (A):

1.55 to 2.45 mm (0.0610 to 0.0964 in.)

NOTICE:
* Tap the oil seal uniformly so that the oil seal is straight.
* Do not excessively tap the oil seal.

(b) Apply MP grease to the rear differential carrier oil seal lip.

16. INSTALL REAR DRIVE PINION COMPANION FLANGE Reassembly

17. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD Reassembly

18. INSPECT TOTAL PRELOAD Reassembly

19. STAKE REAR DRIVE PINION NUT Reassembly

20. REMOVE REAR DIFFERENTIAL CARRIER Reassembly

21. INSTALL REAR DIFFERENTIAL CARRIER COVER Reassembly

22. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

HINT
Refer to the instructions for Installation of the rear differential carrier assembly Installation.