Diesel Data: Automotive Repair

Replacement





AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER OIL SEAL (for 2GR-FSE): REPLACEMENT

1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

HINT
Refer to the instructions for Removal of the rear differential carrier assembly Removal.

2. REMOVE REAR DIFFERENTIAL CARRIER COVER Disassembly

3. SECURE REAR DIFFERENTIAL CARRIER Disassembly

4. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL Disassembly

5. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING Disassembly

6. REMOVE REAR DIFFERENTIAL CASE BEARING Disassembly

7. REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY Disassembly

8. REMOVE REAR DRIVE PINION NUT Disassembly

9. REMOVE REAR DRIVE PINION COMPANION FLANGE Disassembly

10. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST, remove the rear differential carrier oil seal from the rear differential carrier.





SST : 09308-00010

11. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Disassembly

12. REMOVE DIFFERENTIAL DRIVE PINION Disassembly

13. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER Disassembly

14. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER Reassembly

15. INSTALL DIFFERENTIAL DRIVE PINION Reassembly

16. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER Reassembly

17. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST and a hammer, install a new rear differential carrier oil seal.





SST : 09316-60011

09316-00011

SST : 09710-30012

09710-04101

Standard depth (A):

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:
* Tap the oil seal uniformly so that the oil seal is straight.
* Do not excessively tap the oil seal.

(b) Apply MP grease to the rear differential carrier oil seal lip.

18. INSTALL REAR DRIVE PINION COMPANION FLANGE Reassembly

19. INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY Reassembly

20. INSTALL REAR DIFFERENTIAL CASE BEARING Reassembly

21. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SNAP RING Reassembly

22. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD Reassembly

23. INSPECT TOTAL PRELOAD Reassembly

24. STAKE REAR DRIVE PINION NUT Reassembly

25. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL Reassembly

26. INSTALL REAR DIFFERENTIAL DRAIN PLUG Reassembly

27. REMOVE REAR DIFFERENTIAL CARRIER Reassembly

28. INSTALL REAR DIFFERENTIAL CARRIER COVER Reassembly

29. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

HINT
Refer to the instructions for Installation of the rear differential carrier assembly Installation.