Brake Pedal Assembly Removal and Installation

Brake Pedal Assembly Removal and Installation

Removal

1) Remove steering column. Steering Column Removal and Installation
2) Remove instrument panel. Removal and Replacement
3) Disconnect brake light switch connector.
4) Remove battery.
5) For M/T model, disconnect clutch master cylinder. Service and Repair
6) For CVT model, remove brake pedal bracket nut (1) located in engine compartment.





7) Remove clip (2) and clevis pin (3) from cylinder push rod clevis (1).





8) Remove brake pedal bracket bolts (1) and brake booster nuts (2).











9) Remove brake booster from dash panel. Brake Booster Removal and Installation
10) Remove accelerator pedal bracket. Accelerator Pedal Assembly (Incorporating APP Sensor) Removal and Installation
11) Remove brake pedal and clutch pedal assembly or brake pedal assembly.

M/T model: Brake pedal and clutch pedal assembly

CVT model: Brake pedal assembly

Installation

Brake Booster Removal and Installation
1) Install brake pedal and clutch pedal assembly or brake pedal assembly, and install brake booster.

M/T model: Brake pedal and clutch pedal assembly

CVT model: Brake pedal assembly
2) Tighten brake pedal bracket bolts (1) and brake booster nuts (2) to specified torque.

Tightening torque
Brake pedal bracket bolt (a): 13 Nm (1.3 kgf-m, 9.5 lbf-ft)
Brake booster nut (b): 13 Nm (1.3 kgf-m, 9.5 lbf-ft)









3) For CVT model, tighten brake pedal bracket nut (1) to specified torque.

Tightening torque
Brake pedal bracket nut (c): 13 Nm (1.3 kgf-m, 9.5 lbf-ft)





4) Install accelerator pedal bracket. Accelerator Pedal Assembly (Incorporating APP Sensor) Removal and Installation
5) Insert clevis pin (3) into hole in pedal and push rod clevis (1) from right side. Then install clip (2).





6) For M/T model, connect clutch master cylinder. Service and Repair
7) Install battery.
8) Insert steering column. Steering Column Removal and Installation
9) Install instrument panel. Removal and Replacement
10) Bleed air from brake system. Service and Repair
11) Check brake pedal free height and play.
- Brake pedal free height: Brake Pedal Free Height Inspection
- Brake pedal play: Brake Pedal Play Inspection
12) Adjust brake light switch. Adjustments
13) Connect brake light switch connector.
14) Check installed part for fluid leakage and make sure that brake system operates properly.