Installation

2GR-FE LUBRICATION: OIL PUMP:

INSTALLATION

1. INSTALL TIMING CHAIN CASE OIL SEAL

(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.
SST: 09223-22010
SST: 09506-35010

- Keep the lip free from foreign matter.
- Do not tap on the oil seal at an angle.
- Make sure that the oil seal edge does not stick out of the timing chain case.

2. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.0 mm (0.118 in.)

NOTICE:
- Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
- When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes.
- Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Toyota Genuine Seal Packing Black 1282B, Three Bond 1282B or equivalent

NOTICE:
- When the contact surfaces are wet, wipe them with oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
- Do not start the engine for at least 2 hours after installing.

Apply seal packing as follows:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.
(e) Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

Bolt length

NOTE: Make sure that there is no oil on the bolt threads.

(f) Fully tighten the bolts in this order: Area 1 and Area 2.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
(g) Fully tighten the bolts and nuts in this order: Area 3.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT: Tighten the bolts and nuts in the order of upper to lower as shown in the illustration.

(h) Fully tighten the bolts in this order: Area 4.
Bolt A - Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
Except bolt A - Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

HINT: Tighten the bolts in the order of lower to upper as shown in the illustration.

3. INSTALL WATER INLET HOUSING (Reassembly)

4. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH (Installation)

5. INSTALL OIL PAN SUB-ASSEMBLY (Reassembly)

6. INSTALL OIL STRAINER SUB-ASSEMBLY (Reassembly)

7. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY (Reassembly)

8. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) (Reassembly)

9. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) (Reassembly)

10. INSTALL CRANKSHAFT PULLEY (Reassembly)

11. INSTALL NO. 1 OIL PIPE (Reassembly)

12. INSTALL OIL PIPE (Reassembly)

13. INSTALL NO. 1 VACUUM SWITCHING VALVE (Installation)

14. INSTALL RADIO SETTING CONDENSER (Installation)

15. INSTALL WATER PUMP PULLEY (Installation)

16. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY (Installation)

17. INSTALL NO. 2 TIMING GEAR COVER (Installation)

18. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (Installation)

19. INSTALL ENGINE MOUNTING BRACKET RH (Installation)

20. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (Installation)

21. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (Installation)

22. INSTALL NO. 2 MANIFOLD STAY (Installation)

23. INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY (Installation)

24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (Installation)

25. INSTALL NO. 2 ENGINE MOUNTING STAY RH (Installation)

26. INSTALL IGNITION COIL ASSEMBLY (Installation)

27. INSTALL INTAKE AIR SURGE TANK ASSEMBLY (Installation)

28. REMOVE ENGINE STAND
29. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (Installation)

30. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(Installation)
31. INSTALL STARTER ASSEMBLY (Installation)

32. INSTALL ENGINE WIRE
33. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (Installation)

34. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (Installation)

35. INSTALL FRONT FRAME ASSEMBLY (Installation)

36. INSTALL VANE PUMP ASSEMBLY (Installation)

37. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(Installation)