Removal

AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH (for 2GR-FE):

REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (Service and Repair)

2. DISCONNECT BATTERY NEGATIVE TERMINAL

CAUTION: Wait for 90 seconds after disconnecting the cable to prevent airbag deployment (Service Precautions)

3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT FENDER APRON SEAL RH
5. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
6. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
7. REMOVE ENGINE UNDER COVER RH
8. REMOVE ENGINE UNDER COVER LH
9. DRAIN ENGINE COOLANT (Testing and Inspection)

10. REMOVE COOL AIR INTAKE DUCT SEAL (Removal)

11. REMOVE V-BANK COVER SUB-ASSEMBLY (Removal)

12. REMOVE AIR CLEANER INLET ASSEMBLY (Removal)

13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
14. REMOVE NO. 1 AIR CLEANER INLET (Removal)

15. REMOVE FRONT BUMPER COVER (w/o Fog Light) (Removal)

16. REMOVE FRONT BUMPER COVER (w/ Fog Light) (Removal)

17. REMOVE FRONT BUMPER ENERGY ABSORBER (Disassembly)

18. SEPARATE RADIATOR RESERVE TANK HOSE (Removal)

19. SEPARATE RADIATOR INLET HOSE (Removal)

20. SEPARATE RADIATOR OUTLET HOSE (Removal)

21. REMOVE NO. 1 OIL COOLER INLET HOSE (for Automatic Transaxle) (Removal)

22. REMOVE NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle) (Removal)

23. REMOVE RADIATOR SUPPORT UPPER (Removal)

24. REMOVE FAN SHROUD (Removal)

25. REMOVE RADIATOR ASSEMBLY (Removal)

26. REMOVE V-RIBBED BELT (Removal)

27. REMOVE GENERATOR ASSEMBLY (Removal)

28. REMOVE PIPING CLAMP





(a) Remove the piping clamp from the No. 1 cooler refrigerant discharge hose and No. 1 cooler refrigerant suction hose.
29. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE





(a) Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.
(b) Remove the O-ring from the discharge hose sub-assembly.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

30. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE





(a) Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor.
(b) Remove the O-ring from the cooler refrigerant suction hose.

NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

31. REMOVE COMPRESSOR AND MAGNETIC CLUTCH





(a) Disconnect the magnetic clutch connector.
(b) Remove the 4 bolts.
(c) Remove the compressor and magnetic clutch.