Diesel Data: Automotive Repair

Installation








2GR-FE ENGINE CONTROL SYSTEM: CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY:

INSTALLATION

1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Bank 2 Intake Side)





(a) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.





(b) Install the camshaft timing oil control valve with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTE: Make sure that the O-ring is not cracked or jammed when installing the oil control valve.

(c) Connect the camshaft timing oil control valve connector.
2. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Bank 2 Exhaust Side)





(a) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.





(b) Install the camshaft timing oil control valve with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTE: Make sure that the O-ring is not cracked or jammed when installing the oil control valve.

(c) Connect the camshaft timing oil control valve connector.
3. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Bank 1 Intake Side)





(a) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.





(b) Install the camshaft timing oil control valve with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTE: Make sure that the O-ring is not cracked or jammed when installing the oil control valve.

(c) Connect the camshaft timing oil control valve connector.
4. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE (for Bank 1 Exhaust Side)





(a) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve.





(b) Install the camshaft timing oil control valve with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

NOTE: Make sure that the O-ring is not cracked or jammed when installing the oil control valve.

(c) Connect the camshaft timing oil control valve connector.
5. INSTALL INTAKE AIR SURGE TANK (Installation)

6. INSTALL NO. 1 AIR CLEANER INLET (Installation)

7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (Installation)

8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (Installation)

9. INSTALL AIR CLEANER INLET ASSEMBLY (Installation)

10. INSTALL V-BANK COVER SUB-ASSEMBLY (Installation)

11. INSTALL COOL AIR INTAKE DUCT SEAL (Installation)

12. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY





(a) Install the cowl top panel outer sub-assembly with the 4 bolts and 4 nuts.
Bolt - Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Nut - Torque: 85 Nm (867 kgf-cm, 63 ft-lbf)
13. INSTALL WINDSHIELD WIPER MOTOR AND LINK (Installation)

14. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (Installation)

15. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (Installation)

16. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (Installation)

17. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (Installation)

18. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (Installation)

19. ADD ENGINE COOLANT (Testing and Inspection)

20. CHECK FOR ENGINE COOLANT LEAKS (Testing and Inspection)

21. INSTALL ENGINE UNDER COVER RH
22. INSTALL ENGINE UNDER COVER LH