Removal

P112 HYBRID BATTERY CONTROL: SYSTEM MAIN RESISTOR:

REMOVAL

CAUTION:
- When working on the high voltage systems, always wear insulating gloves.
- Keep the removed service plug in your pocket to prevent other technicians from reconnecting it while you are servicing the vehicle.
- After removing the service plug grip, do not touch the high voltage connectors and terminals for 5 minutes.

NOTE: After removing the service plug grip, do not operate the power switch as it may damage the hybrid vehicle control ECU.

1. PRECAUTION

CAUTION: The hybrid system uses high voltage circuits, so improper handling could cause an electric shock or leakage. During service (including installation/removal, inspection and replacement of parts), be sure to follow the procedures (Service Precautions).

2. REMOVE REAR NO. 2 FLOOR BOARD

3. REMOVE REAR DECK FLOOR BOX

4. REMOVE REAR NO. 3 FLOOR BOARD

5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

6. REMOVE SERVICE PLUG GRIP (Removal)

7. REMOVE REAR DECK TRIM COVER (Removal)

8. REMOVE TONNEAU COVER (Removal)

9. REMOVE REAR SEAT CUSHION ASSEMBLY (Removal)

10. REMOVE REAR NO. 1 FLOOR BOARD (Removal)

11. REMOVE REAR SIDE SEAT BACK FRAME LH (Removal)

12. REMOVE REAR NO. 4 FLOOR BOARD (Removal)

13. REMOVE DECK FLOOR BOX LH (Removal)

14. REMOVE DECK TRIM SIDE PANEL LH (Removal)

15. REMOVE BATTERY CARRIER BRACKET (Removal)

16. REMOVE NO. 6 BATTERY CARRIER PANEL (Removal)

17. REMOVE JUNCTION TERMINAL (Removal)





18. DISCONNECT FRAME WIRE

CAUTION:
- Wear insulating gloves.
- Insulate the removed terminals with insulating tape.

(a) Remove the nut, then disconnect the frame wire from the No. 2 system main relay.





19. REMOVE SYSTEM MAIN RESISTOR

CAUTION: Wear insulating gloves.

(a) Disconnect the connector from the No. 1 system main relay.
(b) Remove the bolt and system main resistor.