Diesel Data: Automotive Repair

Reassembly








BRAKE: BRAKE PEDAL SUPPORT:

REASSEMBLY

1. INSTALL STOP LIGHT SWITCH CUSHION
2. INSTALL BRAKE PEDAL BUSHING
(a) Apply lithium soap base glycol grease to the parts indicated by arrows. (Components)

(b) Install 2 new brake pedal busheings to brake pedal sub-assembly.
3. INSTALL BRAKE PEDAL PAD
4. INSTALL BRAKE PEDAL SUB-ASSEMBLY
(a) Install the brake pedal sub-assembly with the bolt and nut.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)
5. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a) Install the stop light switch assembly with the stop light switch lock nut.

HINT: After adjusting the brake pedal height, torque the lock nut.

6. INSTALL BRAKE PEDAL SUPPORT
(a) Install the brake pedal support sub-assembly with the 2 bolts and 4 nuts.
Bolt - Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
Nut - Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)
7. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the parts indicated by arrows. (Components)

(b) Install the push rod pin and clip.
(c) Connect the stop light switch connector.
8. INSTALL BRAKE PEDAL RETURN SPRING
9. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

HINT: Refer to the procedures up to "INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY". (Installation)

10. CHECK AND ADJUST BRAKE PEDAL HEIGHT (Adjustments)

11. CHECK PEDAL FREE PLAY (Adjustments)

12. CHECK PEDAL RESERVE DISTANCE (Adjustments)