Disassembly
BRAKE: REAR DISC BRAKE:
DISASSEMBLY
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.
1. REMOVE REAR BRAKE
2. DRAIN BRAKE FLUID
NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
3. DISCONNECT FLEXIBLE HOSE
(a) Remove the union bolt and the gasket from the disc brake cylinder, then disconnect the flexible hose from the disc brake cylinder.
4. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN
(a) Remove the cylinder slide pin and cylinder slide bushing.
5. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY
(a) Remove the cylinder slide pin and disc brake cylinder.
6. REMOVE REAR DISC BRAKE PAD
(a) Remove the 2 brake pads with the anti squeal shims.
7. REMOVE REAR DISC BRAKE ANTI SQUEAL SHIM
(a) Remove the 2 rear anti squeal shims from each of 2 brake pads.
(b) Remove the pad wear indicator plate from inner pad.
8. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE
(a) Remove the No. 1 rear disc brake pad support plate.
(b) Remove the No. 2 rear disc brake pad support plate.
9. REMOVE REAR DISC BRAKE BUSHING DUST BOOT
(a) Remove the 2 rear disc brake bushing dust boots.
10. REMOVE REAR DISC BRAKE CYLINDER MOUNTING
(a) Remove the 2 bolts and cylinder mounting.
11. REMOVE CYLINDER BOOT
(a) Using a screwdriver, remove the set ring and disc cylinder boot.
NOTE: Be careful not to damage the piston groove and cylinder groove.
12. REMOVE REAR DISC BRAKE PISTON
(a) Place a shop rag, between the piston and the disc brake cylinder.
(b) Use compressed air to remove the piston from the disc brake cylinder.
CAUTION: Do not place your fingers in front of the piston when using compressed air.
NOTE: Do not spatter the brake fluid.
13. REMOVE PISTON SEAL
(a) Using a screwdriver, remove the piston seal from the brake cylinder.
NOTE: Do not damage the inner cylinder and the cylinder groove.
14. REMOVE REAR DISC BRAKE BLEEDER PLUG CAP
15. REMOVE REAR DISC BRAKE BLEEDER PLUG
16. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG
17. REMOVE REAR DISC
(a) Put matchmarks on the rear disc and the axle hub.
(b) Release the parking brake, and remove the rear disc.
HINT: If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns freely.