Installation

AIR CONDITIONING: AIR CONDITIONING UNIT:

INSTALLATION

1. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY





(a) Install the air conditioning radiator assembly with the 2 nuts.
Torque: 1.5 Nm (15 kgf-cm, 12 in-lbf)
(b) Connect the connector.
(c) Install the drain hose.
2. INSTALL DEFROSTER NOZZLE ASSEMBLY LOWER





(a) Install the defroster nozzle assembly lower.

NOTE: Install the pins in the order as shown in the illustration.

3. INSTALL BLOWER ASSEMBLY





(a) Install the blower assembly with the 2 screws and 2 nuts.
Nut - Torque: 1.5 Nm (15 kgf-cm, 12 in-lbf)





(b) Manual A/C model:
Install the clamp and connect the 4 connectors.
(c) Auto A/C model:
Install the clamp and connect the 3 connectors.





(d) w/ stereo component amplifier assembly:
Install the 2 wire harness clamps.





(e) Install the 5 wire harness clamps.





(f) Install the blower connector holder with the screw and clamp.
(g) Connect the connectors.
4. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the instrument panel reinforcement with the 7 bolts and 3 caps.





Bolt A - Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Install the 3 earth wires with the 3 nuts.





(c) Install the 7 wire harness clamps.





5. INSTALL STEERING COLUMN ASSEMBLY





(a) Install the steering column assembly with the 3 bolts and 2 nuts.
Torque: 21 Nm (210 kgf-cm, 15 ft-lbf)





(b) Install the wire harness clamp and 3 connectors.
6. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY





(a) Install the instrument panel junction block assembly with the 3 nuts.
Torque: 8.4 Nm (85 kgf-cm, 73 in-lbf)
7. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY NO.2





(a) Install the instrument panel brace sub-assembly No. 2 with the 2 nuts and bolt.





(b) Install the amplifier antenna assembly with the nut and clamp.





(c) Install the passenger side junction block with the nut and clamp.
Torque: 8.4 Nm (85 kgf-cm, 73 in-lbf)





(d) Install the earth wire with the bolt.
8. INSTALL INSTRUMENT FINISH PANEL RETAINER NO.1





(a) Install the instrument finish panel retainer lower with the 2 bolts.
9. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY NO.1





(a) Install the instrument panel brace sub-assembly No.1 with the nut and bolt.
(b) Install the screw.
Screw - Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





(c) Install the wire harness with the 2 wire harness clamps.





(d) Install the connector holder with the nut.





(e) Install the 2 earth wires with the 2 bolts.
10. INSTALL INSTRUMENT PANEL SAFETY PAD

HINT: (Installation)

11. INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1





(a) Remove the attached vinyl tape from the hose.
(b) Coat a new O-ring with compressor oil and install it to the hose.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the cooler refrigerant suction hose No.1 and piping clamp.

HINT:
- Be sure to connect the hose securely.
- After connection, check the fitting claw of the piping clamp.

12. REMOVE COOLER REFRIGERANT LIQUID PIPE A

HINT: Install in the same way as the cooler refrigerant suction hose No.1.

13. ADD ENGINE COOLANT

HINT:
- 2AZ-FE (Service and Repair)
- 3MZ-FE (Service and Repair)

14. CHARGE REFRIGERANT (Service and Repair)

15. WARM UP ENGINE (Service and Repair)

16. INSPECT FOR ENGINE COOLANT LEAK

HINT:
- 2AZ-FE (Service and Repair)
- 3MZ-FE (Service and Repair)

17. INSPECT FOR REFRIGERANT LEAK (Service and Repair)