Installation

3MZ-FE FUEL PUMP:

INSTALLATION

1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY





(a) Apply a light coat of spindle oil or gasoline to a new O-ring, and install it to the fuel pressure regulator.





(b) Push in the fuel pressure regulator to the fuel filter.
2. INSTALL FUEL PUMP





(a) Apply a light coat of gasoline or grease to the O-ring of the fuel pump.
(b) Push in the fuel pump to the fuel filter.
3. CONNECT FUEL PUMP HARNESS





(a) Connect the connector (*1).
(b) Install the fuel pump harness (*2).
4. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY





(a) Connect the fuel pump connector (*1).
(b) Install the fuel suction plate.
5. INSTALL FUEL SENDER GAUGE ASSEMBLY





(a) Slide the fuel sender gauge to engage with the claw (*1).
(b) Connect the fuel sender gauge connector (*2).
6. INSTALL FUEL PUMP CUSHION RUBBER





(a) Install the fuel pump cushion rubber to the fuel pump.
7. INSTALL FUEL NO. 2 SUCTION SUPPORT





(a) Install the fuel No. 2 suction support.
8. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE





(a) Install a new gasket to the fuel suction tube.
(b) Install the fuel suction tube.

NOTICE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge does not bend.

9. INSTALL FUEL TANK VENT TUBE SET PLATE





(a) Align the mark of the set plate with the fuel suction tube.
(b) Install the set plate with the 8 bolts.
Torque: 5.9 Nm (60 kgf-cm, 52 in-lbf)
10. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY





(a) Install the fuel pump tube with the tube joint clip.

- Check that there are no scratches or foreign objects on the connecting part.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint is pulled off.

11. INSPECT FOR FUEL LEAK

HINT: (Removal)

12. INSTALL REAR FLOOR SERVICE HOLE COVER





(a) Connect the fuel pump connector.
(b) Install the rear floor service hole cover with new butyl tape.
13. INSTALL REAR SEAT CUSHION ASSEMBLY (for Coupe) (Installation)

14. INSTALL REAR SEAT CUSHION ASSEMBLY (for Convertible) (Installation)