Installation

POWER STEERING: RACK AND PINION POWER STEERING GEAR:

INSTALLATION

1. INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY





(a) Install the power steering gear assembly with the 2 bolts and nuts.
Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)
2. INSTALL POWER STEERING RACK HOUSING HEAT INSULATOR
3. CONNECT PRESSURE FEED TUBE ASSEMBLY





(a) Using SST, connect the pressure feed tube assembly to the power steering gear assembly.
SST: 09023-12701
Torque: 22 Nm (227 kgf-cm, 16 ft-lbf)

NOTE: Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

HINT: This torque value is effective when SST is parallel to the torque wrench.





(b) Using SST, connect the return tube assembly to the power steering gear assembly.
SST: 09023-12701
Torque: 22 Nm (227 kgf-cm, 16 ft-lbf)

NOTE: Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

HINT: This torque value is effective when SST is parallel to the torque wrench.





(c) 2AZ-FE:
Install the tube clamp with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(d) 3MZ-FE:
Install the tube clamp and the heat insulator with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





(e) Install the tube clamp with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL FRONT STABILIZER BRACKET NO.1 LH





(a) Install the stabilizer bar bush No.1 to the stabilizer bar.
(b) Install the front stabilizer bracket No.1 LH with the 2 bolts.
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
5. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure as for the LH.

6. INSTALL FRONT STABILIZER LINK ASSEMBLY LH (Installation)

7. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure as for the LH.

8. INSTALL TIE ROD ASSEMBLY LH
(a) Install the tie rod assembly LH. (Installation)

9. INSTALL TIE ROD ASSEMBLY RH

HINT: Perform the same procedure as for the LH.

10. INSTALL FRONT WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
11. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY





(a) Align the matchmarks on the intermediate shaft assembly and the power steering gear assembly.
(b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)





(c) Tighten bolt B.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)
(d) Install the hole cover No.2 to the hole cover No.1.
(e) Install the clamp to the hole cover No.1 and tighten bolt A.
12. BLEED POWER STEERING FLUID
(a) Bleed the power steering fluid. (Power Steering System)

13. INSPECT FOR FLUID LEAK
14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
15. INSPECT STEERING WHEEL CENTER POINT