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Installation









AIR CONDITIONING UNIT (for Hatchback):

INSTALLATION

1. INSTALL AIR CONDITIONING UNIT





(a) Install the air conditioning unit with the 3 screws.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY





(a) Install the air conditioning amplifier with the screw.
3. INSTALL INSTRUMENT PANEL REINFORCEMENT





(a) Provisionally tighten the air conditioning unit with the 3 screws.






(b) Connect the connector and the 3 clamps.
(c) Install the instrument panel reinforcement and the air conditioning unit with the 9 bolts.





(d) Install the 3 screws, 3 bolts and nut in the sequence shown in the illustration.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)





(e) Install the wire harness with the clamps and connectors.





(f) Engage the clamps.









(g) Connect the connectors.






(h) Install the ground wire with the bolt.
Torque: 3.2 Nm (33 kgf-cm, 28 in-lbf)






(i) Install the drain hose into the position shown in the illustration.
NOTICE:
- Install the drain hose with its UP mark facing upward, within the 90 degree range shown in the illustration.
- Install the drain hose without twisting it.

4. INSTALL CONNECTOR NO. 2 HOLDER





(a) Connect the connectors and install the wire harness.






(b) Install the connector holder with the bolt.
Torque: 3.2 Nm (33 kgf-cm, 28 in-lbf)
5. INSTALL MAIN BODY ECU





(a) Install the main body ECU with the 2 bolts.
Torque: 3.2 Nm (33 kgf-cm, 28 in-lbf)






(b) Connect the 5 connectors and the 3 clamps.
6. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY





(a) Install the instrument panel brace with the 2 bolts, screw and nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(b) Engage the clamp.
7. INSTALL REAR NO. 3 AIR DUCT (for Cold Area Specification Vehicles)





(a) Engage the 4 claws and install the air duct.
8. INSTALL REAR NO. 1 AIR DUCT (for Cold Area Specification Vehicles)





(a) Engage the 2 claws and install the air duct.
9. INSTALL REAR NO. 2 AIR DUCT (for Cold Area Specification Vehicles)





(a) Engage the 4 claws and install the air duct.
10. INSTALL DEFROSTER NOZZLE ASSEMBLY
(a) Engage the 5 claws and install the defroster nozzle.
(b) Connect the clamps and connectors and install the wire harness.





11. INSTALL STEERING COLUMN ASSEMBLY Installation

12. INSTALL BRAKE PEDAL SUPPORT (for Manual Transaxle) Installation

13. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) Installation

14. INSTALL BRAKE PEDAL (for Automatic Transaxle) Installation

15. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY





(a) Align the matchmarks and install the sliding yoke onto the power steering assembly with bolt B.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
(b) Tighten bolt A.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
16. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

17. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation

18. CONNECT POWER STEERING ECU ASSEMBLY Installation

19. INSTALL COMBINATION SWITCH ASSEMBLY Installation

20. INSTALL STEERING COLUMN COVER Installation

21. INSTALL STEERING WHEEL ASSEMBLY Installation

22. INSTALL STEERING PAD Installation

23. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation

24. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY Installation

25. CONNECT ANTENNA CORD SUB-ASSEMBLY Installation

26. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY Installation

27. INSTALL INSTRUMENT PANEL BOX Installation

28. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER Installation

29. INSTALL CONSOLE BOX ASSEMBLY REAR Installation

30. INSTALL CONSOLE BOX CARPET Installation

31. INSTALL CONSOLE BOX REAR COVER Installation

32. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Manual Transaxle) Installation

33. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation

34. INSTALL COWL SIDE TRIM BOARD RH Installation

35. INSTALL COWL SIDE TRIM BOARD LH Installation

36. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH Installation

37. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH Installation

38. INSTALL FRONT DOOR SCUFF PLATE RH Installation

39. INSTALL FRONT DOOR SCUFF PLATE LH Installation

40. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation

41. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation

42. INSTALL NO. 1 SWITCH HOLE BASE Installation

43. INSTALL FRONT PILLAR GARNISH RH Installation

44. INSTALL FRONT PILLAR GARNISH LH Installation

45. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

47. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY Installation

48. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY Installation

49. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Installation

50. INSTALL AIR CONDITIONER PANEL SUB-ASSEMBLY Installation

51. INSTALL RADIO TUNER OPENING COVER (w/o Radio Receiver)





(a) Install the radio tuner opening cover with the 4 bolts.
52. INSTALL RADIO RECEIVER ASSEMBLY Installation

53. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER Installation

54. INSTALL COMBINATION METER ASSEMBLY Installation

55. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation

56. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation

57. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

58. CONNECT HEATER WATER INLET HOSE A





(a) Install the heater water inlet hose onto the heater unit.
NOTICE: Perform the installation with the hose clip and mark at the correct angle.

59. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)





(a) Install the heater water outlet hose onto the heater unit.
NOTICE: Perform the installation with the hose clip and mark at the correct angle.

60. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the vinyl tape from liquid tube and the connecting portion of the unit.
(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of liquid tube.
Compressor oil:
ND-OIL8 or the equivalent
(c) Install the O-ring onto liquid tube.
(d) connect liquid tube to the unit.
61. INSTALL SUCTION TUBE SUB-ASSEMBLY
(a) Remove the vinyl tape from the suction tube and the connecting part of the unit.
(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of suction tube.
Compressor oil:
ND-OIL8 or the equivalent
(c) Install the O-ring onto the suction tube.






(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joints securely into the fitting holes and tighten the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
62. INSTALL COWL TOP PANEL OUTER Installation

63. INSTALL NO. 2 COWL TO REGISTER DUCT SUB-ASSEMBLY Installation

64. INSTALL FRONT WIPER MOTOR AND LINK Installation

65. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

66. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

67. INSTALL HOOD TO COWL TOP SEAL Installation

68. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

69. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

70. INSTALL FRONT WIPER ARM HEAD CAP Installation

71. ADD ENGINE COOLANT Service and Repair

72. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm)
73. CHECK SRS WARNING LIGHT Diagnosis System

74. CHARGE REFRIGERANT Service and Repair

75. WARM UP ENGINE Service and Repair

76. CHECK FOR ENGINE COOLANT Testing and Inspection

77. CHECK FOR REFRIGERANT LEAK Service and Repair

78. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
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