Diesel Data: Automotive Repair

Installation









INSTRUMENT PANEL: LOWER INSTRUMENT PANEL (for Hatchback):

INSTALLATION

1. INSTALL INSTRUMENT CLUSTER FINISH PANEL SEAL





(a) Engage the 5 claws and install the panel seal.
2. INSTALL NO. 2 INSTRUMENT PANEL BOX





(a) Install the instrument panel box with the 2 [A] screws.
3. INSTALL NO. 1 INSTRUMENT PANEL BOX





(a) Install the instrument panel box with the 2 [A] screws.
4. INSTALL INSTRUMENT PANEL BOX SPRING





(a) Install the instrument panel box spring with screw [A].
5. INSTALL FRONT PANEL SEAL





(a) Install the front panel seal.
6. INSTALL LIGHT CONTROL RHEOSTAT





(a) Engage the 2 claws and install the light control rheostat.
7. INSTALL OUTER MIRROR SWITCH ASSEMBLY





(a) Engage the 2 claws and install the outer mirror switch.
8. INSTALL POWER OUTLET SOCKET COVER Installation

9. INSTALL POWER OUTLET SOCKET ASSEMBLY Installation

10. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY





(a) Using a nipper, cut off both ends of the runner portion shown in the illustration (When installing a new one).
(b) Apply butyl tape to install a new instrument panel pad lower onto the instrument panel lower (When installing a new one).
Adhesive:
Part No. 08850-00065, Butyl Tape Set or the equivalent
(c) Install the lower instrument panel with the 5 [D] bolts, 2 [E] bolts, screw [G] and screw [H].
NOTICE: Do not excessively tighten the [D] bolts, otherwise, it may damage the area not being tightened.

(d) Connect the clamps and connectors.









(e) Engage the 2 claws to connect the DLC3 connector.
11. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY





(a) Engage the 3 claws to connect the control lever.
12. CONNECT ANTENNA CORD SUB-ASSEMBLY





(a) Connect the 2 antenna cord clamps.
13. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY





(a) Engage the 4 claws and install the heater to register duct.
14. INSTALL INSTRUMENT PANEL BOX





(a) Insert the stopper of the instrument panel box from the cutout of the instrument panel lower.
(b) Engage the hinges with the instrument panel open.
(c) Close the instrument panel box.
15. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER





(a) Install the 2 [A] screws.






(b) Engage the 7 claws and install the instrument panel finish panel lower.
16. INSTALL CONSOLE BOX ASSEMBLY REAR





(a) Engage the 2 clips and install the console box rear.
(b) Install bolt [F].
17. INSTALL CONSOLE BOX CARPET





(a) Install the console box carpet.
18. INSTALL CONSOLE BOX REAR COVER





(a) Engage the 8 claws and install the console box rear cover.
19. INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Manual Transaxle)





(a) Engage the 6 claws and install the shifting hole cover.
20. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)





(a) Install the shift lever knob.
21. INSTALL COWL SIDE TRIM BOARD RH Installation

22. INSTALL COWL SIDE TRIM BOARD LH Installation

23. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH Installation

24. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH Installation

25. INSTALL FRONT DOOR SCUFF PLATE RH Installation

26. INSTALL FRONT DOOR SCUFF PLATE LH Installation

27. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation

28. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation

29. INSTALL NO. 1 SWITCH HOLE BASE Installation

30. INSTALL FRONT PILLAR GARNISH RH Installation

31. INSTALL FRONT PILLAR GARNISH LH Installation

32. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

33. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

34. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY Installation

35. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY Installation

36. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Installation

37. INSTALL AIR CONDITIONER PANEL SUB-ASSEMBLY Installation

38. INSTALL RADIO TUNER OPENING COVER (w/o Radio Receiver) Installation

39. INSTALL RADIO RECEIVER ASSEMBLY Installation

40. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER Installation

41. INSTALL COMBINATION METER ASSEMBLY Installation

42. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation

43. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation

44. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

45. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
46. CHECK SRS WARNING LIGHT
Diagnosis System