Installation

U340E AUTOMATIC TRANSAXLE ASSEMBLY:

INSTALLATION

1. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Apply ATF to a new O-ring, and install it onto the oil filler tube.

(b) Install the oil filler tube onto the automatic transaxle with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
2. INSTALL TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY
(a) Install the oil level gauge into the oil filler tube.

3. INSTALL NO. 2 OIL COOLER TUBE CLAMP
(a) Provisionally install outlet No. 1 oil cooler tube into the oil cooler tube union.
(b) Provisionally install inlet No. 1 oil cooler tube into the oil cooler tube union.
(c) Provisionally install No. 2 oil cooler tube clamp onto the oil level gauge with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)

4. INSTALL OUTLET NO. 1 OIL COOLER TUBE
(a) Using SST, install outlet No. 1 oil cooler tube while holding the oil cooler tube union with a spanner.
SST: 09023-12701
Torque: 34 Nm (347 kgf-cm, 25 ft-lbf)

5. INSTALL INLET NO. 1 OIL COOLER TUBE
(a) Using SST, install inlet No. 1 oil cooler tube while holding the oil cooler tube union with a spanner.
SST: 09023-12701
Torque: 34 Nm (347 kgf-cm, 25 ft-lbf)

6. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Install No. 1 transmission control cable bracket onto the automatic transaxle with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf)
7. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY Testing and Inspection

8. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using vernier calipers, measure dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate.

(b) Set the key at the top of the front oil pump drive gear and put a mark on the housing.

(d) Align the mark on the case with the one on the converter and fit the spline of the input shaft to the spline of the turbine runner.

(e) Rotating the converter, fit the spline of the stator shaft with that of the stator.
HINT: Rotate it approximately 180 degrees.

(f) Rotating the converter, align the mark on the case with the one on the converter again and fit the key of the oil pump drive gear into the keyway of the converter.
NOTE: Do not push the converter excessively when rotating it.

(g) Using vernier calipers and a straight edge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step (a).
Standard:
A + 1 mm (0.04 in.) or more
NOTE: Subtract the thickness of the straight edge from the measured value to gain dimension B.

9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

(a) Install the automatic transaxle onto the engine with the 7 bolts.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)

(b) Install the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.
Torque: 27 Nm (280 kgf-cm, 20 ft-lbf)

10. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket LH onto the automatic transaxle with the 4 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)

11. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the engine mounting insulator LH and the engine mounting bracket LH with the bolt and nut.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)

12. INSTALL ENGINE MOVING CONTROL ROD BRACKET
(a) Install the engine moving control bracket onto the automatic transaxle with the 3 bolts.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)
13. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

14. INSTALL ENGINE MOVING CONTROL ROD
(a) Install the engine moving control rod and the engine moving control bracket with the bolt and nut.
Torque: 120 Nm (1,224 kgf-cm, 89 ft-lbf)

15. INSTALL OUTLET OIL COOLER HOSE
(a) Install the outlet oil cooler hose onto the outlet oil cooler tube.
16. INSTALL INLET OIL COOLER HOSE
(a) Install the inlet oil cooler hose onto the inlet oil cooler tube.
17. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

18. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

19. REMOVE TRANSMISSION CASE PROTECTOR (w/o ABS) Installation

20. INSTALL FRONT LOWER SUSPENSION ARM LH Installation

21. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

22. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation

23. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

24. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

25. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

26. INSTALL FRONT SPEED SENSOR LH (w/ ABS) Installation

27. INSTALL FRONT SPEED SENSOR RH (w/ ABS)
HINT: The installation procedure for the RH side is the same as that for the LH side.

28. INSTALL FRONT AXLE HUB NUT LH Installation

29. INSTALL FRONT AXLE HUB NUT RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

30. INSTALL STARTER ASSEMBLY

31. CONNECT WIRE HARNESS
(a) Install the 3 wire harness clamp brackets onto the automatic transaxle with the 3 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
32. CONNECT CONNECTOR
(a) Connect the vehicle speed sensor connector.
(b) Connect the transmission revolution sensor connector.
(c) Connect the transmission wire connector and install the clamp onto the engine mount insulator.
(d) Connect the park neutral position switch connector and install the clamp onto the engine mount insulator.

33. INSTALL NO. 3 ENGINE WIRE
(a) Install No. 3 engine wire onto the automatic transaxle with the bolt.
Torque: 7.4 Nm (75 kgf-cm, 65 in-lbf)
(b) Install the 2 clamps onto the engine mount insulator.
34. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

35. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

36. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY

37. INSTALL COLUMN HOLE COVER SILENCER SHEET

38. INSTALL AIR CLEANER BRACKET Installation

39. INSTALL AIR CLEANER ASSEMBLY Installation

40. INSTALL NO. 2 CYLINDER HEAD COVER Installation

41. INSTALL BATTERY CARRIER Installation

42. INSTALL BATTERY TRAY
43. INSTALL BATTERY Installation

44. INSTALL OUTER COWL TOP PANEL
Hatchback: Installation
Sedan: Installation
45. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) Installation

46. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation

47. INSTALL FRONT WIPER MOTOR AND LINK
48. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback)

49. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
50. INSTALL HOOD TO COWL TOP SEAL (for Hatchback)

51. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan)

52. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan)

53. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
54. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
55. INSTALL FRONT WIPER ARM HEAD CAP
56. INSPECT HOOD
57. ADJUST HOOD
58. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
T-WS
Capacity:
2.9 liters (3.1 US qts, 2.6 lmp. qts)
59. INSPECT AUTOMATIC TRANSAXLE FLUID Procedures

60. CHECK AUTOMATIC TRANSAXLE FLUID LEAKAGE
61. ADJUST SHIFT LEVER POSITION Adjustments

62. INSPECT SHIFT LEVER POSITION U340E Automatic Transaxle

63. INSTALL ENGINE UNDER COVER RH
64. INSTALL ENGINE UNDER COVER LH
65. INSTALL FRONT WHEELS
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
66. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT