Diesel Data: Automotive Repair

Installation








INTERIOR: ROOF HEADLINING: INSTALLATION

INSTALLATION

1. INSTALL NO. 1 ROOF WIRE (w/o Sliding Roof)
(a) Apply new double-sided tape to locations shown in the illustration while aligning the tape with the markings on the roof headlining.




NOTICE: Securely apply the double-sided tape to prevent it from being out of alignment and peeling off.

(b) Peel off the release paper from the double-sided tape.
(c) Attach the No. 1 roof wire along the double-sided tape so that the marking surface of the wire harness faces downward.
NOTICE:
- Securely attach the No. 1 roof wire.
- Failure to do so may cause abnormal noise.

(d) Apply adhesive tape to locations shown in the illustration.




HINT: As shown at point A in the illustration, line up and secure the reference tape of the wire harness to the tip of the roof headlining assembly.

2. INSTALL NO. 1 ROOF WIRE (w/ Sliding Roof)
(a) Apply new double-sided tape to locations shown in the illustration while aligning the tape with the markings on the roof headlining.




NOTICE: Securely apply the double-sided tape to prevent it from being out of alignment and peeling off.

(b) Peel off the release paper from the double-sided tape.
(c) Attach the No. 1 roof wire along the double-sided tape so that the marking surface of the wire harness faces downward.
NOTICE:
- Securely attach the No. 1 roof wire.
- Failure to do so may cause abnormal noise.

(d) Turn the visor connectors clockwise approximately 90° to install the connectors to the roof headlining.
(e) Apply adhesive tape to locations shown in the illustration.




HINT: As shown at point A in the illustration, line up and secure the reference tape of the wire harness to the tip of the roof headlining assembly.

3. INSTALL ANTENNA CORD SUB-ASSEMBLY Installation
4. INSTALL VANITY LIGHT ASSEMBLY (w/ Sliding Roof)





(a) Engage the 3 claws and install the vanity light assembly.
HINT: Use the same procedure to install the light on the other side.

5. INSTALL FASTENER HOOK (w/ Sliding Roof)





(a) Align the markings on the roof headlining assembly with the fastener hooks and install the fastener hooks using hot melt glue as shown in the illustration.
6. INSTALL NO. 2 REAR SIDE RAIL SPACER LH (w/ Sliding Roof)





(a) Align the markings on the roof headlining assembly with the No. 2 rear side rail spacer LH and install the spacer using hot melt glue as shown in the illustration.
7. INSTALL NO. 2 REAR SIDE RAIL SPACER RH (w/ Sliding Roof)
HINT: Use the same procedure for the RH side and the LH side.

8. INSTALL NO. 4 ROOF SILENCER PAD (w/o Sliding Roof)





(a) Align the markings on the roof headlining assembly with the No. 4 roof silencer pads and install the silencer pads using hot melt glue or double-sided tape as shown in the illustration.
9. INSTALL NO. 2 ROOF SILENCER PAD (w/o Sliding Roof)





(a) Align the markings on the roof headlining assembly with the No. 2 roof silencer pad and install the silencer pad using hot melt glue or double-sided tape as shown in the illustration.
10. INSTALL ROOF SIDE RAIL SILENCER PAD LH (w/o Sliding Roof)





(a) Align the markings on the roof headlining assembly with the roof side rail silencer pad LH and install the silencer pad using hot melt glue as shown in the illustration.
11. INSTALL ROOF SIDE RAIL SILENCER PAD RH (w/o Sliding Roof)
HINT: Use the same procedure for the RH side and the LH side.

12. INSTALL NO. 3 REAR SIDE RAIL SPACER LH (w/o Sliding Roof)





(a) Align the markings on the roof headlining assembly with the No. 3 rear side rail spacer LH and install the spacer using hot melt glue as shown in the illustration.
13. INSTALL NO. 3 REAR SIDE RAIL SPACER RH (w/o Sliding Roof)
HINT: Use the same procedure for the RH side and the LH side.

14. INSTALL NO. 2 REAR SIDE RAIL SPACER LH (w/o Sliding Roof)





(a) Align the markings on the roof headlining assembly with the No. 2 rear side rail spacer LH and install the spacer using hot melt glue as shown in the illustration.
15. INSTALL NO. 2 REAR SIDE RAIL SPACER RH (w/o Sliding Roof)
HINT: Use the same procedure for the RH side and the LH side.

16. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)





(a) Pull the roof headlining assembly into the vehicle through the rear left door.
(b) Engage the 4 clips.
(c) Connect the antenna cord sub-assembly connector and engage the clamp to the rear pillar RH.
(d) Connect the antenna cord sub-assembly connector and engage each clamp to the front pillar RH.
(e) Install the radio setting condenser to the front pillar RH with the bolt.
(f) Connect the No. 1 roof wire connector and engage each clamp to the front pillar LH.





17. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)





(a) Pull the roof headlining assembly into the vehicle through the rear left door.
(b) Engage the hook, 4 clips, and 2 fasteners.
(c) Connect the sliding roof drive gear connector.
(d) Connect the antenna cord sub-assembly connector and engage the clamp to the rear pillar RH.
(e) Connect the antenna cord sub-assembly connector and engage each clamp to the front pillar RH.
(f) Install the radio setting condenser to the front pillar RH with the bolt.
(g) Connect the No. 1 roof wire connector and engage each clamp to the front pillar LH.





18. INSTALL SUNSHADE TRIM HOLDER (w/ Rear Sunshade)





(a) Engage the 2 claws.





(b) Using a screwdriver, turn the pin of each sunshade trim holder 90° to install the sunshade trim holders.
19. INSTALL SUN ROOF OPENING TRIM MOULDING (w/ Sliding Roof)





(a) Align the joining point of the moulding with the notch of the roof headlining assembly, and install the sun roof opening trim moulding.
NOTICE: After installation, check that the corners fit correctly.

20. INSTALL SPOT LIGHT ASSEMBLY (w/ Sliding Roof)





(a) Push the light bulb holder in the direction indicated by the arrow in the illustration to engage the claw.
(b) Engage the 4 claws.





(c) Engage the 6 claws and install the spot light assembly.
21. INSTALL NO. 1 ROOM LIGHT ASSEMBLY (w/o Sliding Roof)





(a) Engage the 4 claws and install the room light switch base to the No. 1 room light assembly.





(b) Engage the 4 claws.





(c) Engage the 4 claws and install the lens cover.
22. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY





(a) Assemble the front assist grip sub-assembly as shown in the illustration.





(b) Install the front assist grip sub-assembly.
HINT: Use the same procedure for the RH side and the LH side.

23. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY
HINT: Use the same procedure for the rear side and the front side.

24. INSTALL VISOR HOLDER
(a) Engage the 2 claws.





(b) Push in the visor holder as shown in the illustration.
HINT: Use the same procedure for the RH side and the LH side.

25. INSTALL VISOR ASSEMBLY LH





(a) Engage the 2 clips and install the visor assembly LH.





(b) Engage the 4 claws and install the visor bracket cover.
26. INSTALL VISOR ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.

27. INSTALL ROOF CONSOLE BOX ASSEMBLY





(a) Connect the connectors.
(b) Engage the 2 claws and 2 clips, and then install the roof console box assembly.
28. INSTALL FRONT PILLAR GARNISH LH





(a) Remove the protective cover.





(b) Install a new clip [A] on the front pillar garnish LH.
(c) Engage the 2 claws and 2 clips, then install the front pillar garnish LH.
29. INSTALL FRONT PILLAR GARNISH RH





(a) Remove the protective cover.





(b) Install a new clip [A] on the front pillar garnish RH.
(c) Engage the 2 claws and 2 clips, then install the front pillar garnish RH.
30. INSTALL ROOF SIDE INNER GARNISH LH





(a) Engage the 5 clips and 2 claws, then install the roof side inner garnish LH.
31. INSTALL ROOF SIDE INNER GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

32. INSTALL UPPER CENTER PILLAR GARNISH LH





(a) Engage the clip.
(b) Install the upper center pillar garnish LH with the bolt.
33. INSTALL LOWER CENTER PILLAR GARNISH LH





(a) Engage the 2 claws and 2 clips, then install the lower center pillar garnish LH.
34. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH





(a) Install the floor end of the front seat outer belt assembly with the bolt LH.
Torque: 42 Nm (428 kgf-cm, 31ft-lbf)
35. INSTALL LAP BELT OUTER ANCHOR COVER (for LH Side)





(a) Engage the 3 claws and install the lap belt outer anchor cover.
36. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH





(a) Install the front door opening trim weatherstrip LH as shown in the illustration.
NOTICE: After installation, check that the corners fit correctly.

37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH





(a) Engage the 2 clips.
(b) Install the cowl side trim sub-assembly LH with the cowl side trim clip.
38. INSTALL FRONT DOOR SCUFF PLATE LH





(a) Engage the 7 claws and 3 clips, then install the front door scuff plate LH.
39. INSTALL UPPER CENTER PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

40. INSTALL LOWER CENTER PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

41. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.

42. INSTALL LAP BELT OUTER ANCHOR COVER (for RH Side)
HINT: Use the same procedure for the RH side and the LH side.

43. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH





(a) Install the front door opening trim weatherstrip RH as shown in the illustration.
NOTICE: After installation, check that the corners fit correctly.

44. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.

45. INSTALL FRONT DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and the LH side.

46. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH Reassembly
47. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH Reassembly
48. INSTALL DOOR ASSIST GRIP COVER LH Reassembly
49. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH Reassembly
50. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type) Reassembly
51. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type)
HINT: Use the same procedure for the RH side and the LH side.

52. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH





(a) Install the rear door opening trim weatherstrip LH as shown in the illustration.
NOTICE: After installation, check that the corners fit correctly.

53. INSTALL REAR DOOR SCUFF PLATE LH





(a) Engage the 5 claws and 2 clips, then install the rear door scuff plate LH.
54. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH





(a) Install the rear door opening trim weatherstrip RH as shown in the illustration.
NOTICE: After installation, check that the corners fit correctly.

55. INSTALL REAR DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and the LH side.

56. INSTALL CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type) Installation
57. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type) Installation
58. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type) Installation
59. INSTALL REAR SEAT BACK COVER (for Reclining Seat Type)
60. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Installation
61. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)
HINT: Use the same procedure for the RH side and the LH side.

62. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Installation
63. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type) Installation
64. INSTALL REAR SEAT BACK ASSEMBLY (for Fixed Seat Type) Installation
65. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
66. INSTALL REAR SEAT HEADREST ASSEMBLY
67. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
68. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat) Installation
69. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Power Seat) Installation
70. INSTALL SEAT TRACK COVER LH (for Power Seat) Installation
71. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
72. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat) Installation
73. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Manual Seat) Installation
74. INSTALL SEAT TRACK COVER LH (for Manual Seat) Installation
75. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
76. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)
HINT: Use the same procedure for the RH side and the LH side.

77. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Power Seat)
HINT: Use the same procedure for the RH side and the LH side.

78. INSTALL SEAT TRACK COVER RH (for Power Seat)
HINT: Use the same procedure for the RH side and the LH side.

79. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
80. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)
HINT: Use the same procedure for the RH side and the LH side.

81. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Manual Seat)
HINT: Use the same procedure for the RH side and the LH side.

82. INSTALL SEAT TRACK COVER RH (for Manual Seat)
HINT: Use the same procedure for the RH side and the LH side.

83. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
84. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat)
85. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK (for Front Passenger Seat) Programming and Relearning
86. INSPECT SRS WARNING LIGHT Diagnosis System
87. INSPECT FRONT SEAT ASSEMBLY (for Power Seat) Installation
88. INSPECT SLIDE ADJUSTER LOCK (for Manual Seat)