Installation
2AZ-FE LUBRICATION: OIL PUMP: INSTALLATION
INSTALLATION
1. INSTALL OIL PUMP ASSEMBLY
(a) Install a new gasket and the oil pump with the 3 bolts.
Torque: 19 Nm (194 kgf-cm, 14ft-lbf)
2. INSTALL NO. 2 CHAIN SUB-ASSEMBLY Installation
3. INSTALL CRANKSHAFT TIMING SPROCKET Installation
4. INSTALL NO. 1 CHAIN VIBRATION DAMPER Installation
5. INSTALL CHAIN SUB-ASSEMBLY Installation
6. INSTALL CHAIN TENSIONER SLIPPER Installation
7. INSTALL TIMING CHAIN GUIDE Installation
8. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE Installation
9. INSTALL TIMING CHAIN CASE OIL SEAL
(a) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge.
SST: 09223-22010
(b) Apply a light coat of MP grease to the lip of the oil seal.
NOTICE: Keep the gap between the edge of the timing chain cover and the oil seal free of foreign matter.
10. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block.
(b) Apply seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
(c) Apply seal packing in a continuous bead as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
NOTICE:
- Remove any oil from the contact surface.
- Install the chain cover within 3 minutes after applying seal packing.
- Do not start the engine for at least 2 hours after installing.
(d) Apply adhesive to the threads of bolt A.
Seal packing:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(e) Temporarily tighten the timing chain cover with the 14 bolts and 2 nuts.
Bolt Length
(f) Fully tighten the bolts in the order shown in the illustration.
Bolt A - Torque: 9.0 Nm (92 kgf-cm, 80in-lbf)
Bolt B - Torque: 25 Nm (255 kgf-cm, 18ft-lbf)
Bolt C - Torque: 55 Nm (561 kgf-cm, 41ft-lbf)
Nut - Torque: 11 Nm (112 kgf-cm, 8ft-lbf)
(g) Using an E10 "TORX" socket, install the stud bolt to the drive belt tensioner.
Torque: 22 Nm (220 kgf-cm, 16ft-lbf)
11. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
12. INSTALL ENGINE MOUNTING BRACKET RH Installation
13. INSTALL ENGINE MOUNTING INSULATOR Installation
14. INSTALL OIL PAN SUB-ASSEMBLY Installation
15. INSTALL CRANK POSITION SENSOR Installation
16. INSTALL CRANKSHAFT PULLEY Installation
17. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY Installation
18. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation
19. INSTALL NO. 2 VENTILATION HOSE
20. INSTALL VENTILATION HOSE
21. INSTALL IGNITION COIL ASSEMBLY Installation
22. INSTALL VANE PUMP ASSEMBLY Installation
23. INSTALL GENERATOR ASSEMBLY Installation
24. INSTALL V-RIBBED BELT Installation
25. INSTALL NO. 2 ENGINE MOUNTING BRACKET RH Installation
26. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Installation
27. INSTALL NO. 2 ENGINE MOUNTING STAY RH Installation
28. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
29. ADD ENGINE OIL
30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
31. INSPECT FOR OIL LEAK
32. INSPECT FOR EXHAUST GAS LEAK
33. CHECK IGNITION TIMING Engine
34. INSTALL FRONT FENDER APRON SEAL RH
35. INSTALL ENGINE UNDER COVER LH
36. INSTALL ENGINE UNDER COVER RH
37. INSTALL FRONT WHEEL RH
38. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation