Diesel Data: Automotive Repair

Removal








2AZ-FE LUBRICATION: OIL PUMP: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
3. REMOVE FRONT WHEEL RH
4. REMOVE ENGINE UNDER COVER LH
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE FRONT FENDER APRON SEAL RH
7. DRAIN ENGINE OIL Replacement
8. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal
9. REMOVE NO. 2 ENGINE MOUNTING STAY RH Removal
10. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Removal
11. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH Removal
12. REMOVE V-RIBBED BELT Removal
13. REMOVE GENERATOR ASSEMBLY Removal
14. REMOVE VANE PUMP ASSEMBLY Removal
15. REMOVE IGNITION COIL ASSEMBLY Removal
16. DISCONNECT VENTILATION HOSE
17. DISCONNECT NO. 2 VENTILATION HOSE
18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Removal
19. SET NO. 1 CYLINDER TO TDC/COMPRESSION Removal
20. REMOVE CRANKSHAFT PULLEY Removal
21. REMOVE CRANK POSITION SENSOR Removal
22. REMOVE OIL PAN SUB-ASSEMBLY Removal
23. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY Removal
24. INSTALL ENGINE HANGERS Removal
25. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
26. REMOVE ENGINE MOUNTING INSULATOR Removal
27. REMOVE ENGINE MOUNTING BRACKET RH Removal
28. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY





(a) Using an E10 "TORX" socket, remove the stud bolt for the drive belt tensioner from the cylinder block.
(b) Remove the 12 bolts and 2 nuts.





(c) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
NOTICE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.
HINT: Tape the screwdriver tip before use.

29. REMOVE TIMING CHAIN CASE OIL SEAL





(a) Using a screwdriver and a hammer, tap out the oil seal.
HINT: Tape the screwdriver tip before use.

30. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE Removal
31. REMOVE CHAIN TENSIONER SLIPPER Removal
32. REMOVE NO. 1 CHAIN VIBRATION DAMPER Removal
33. REMOVE TIMING CHAIN GUIDE Removal
34. REMOVE CHAIN SUB-ASSEMBLY Removal
35. REMOVE CRANKSHAFT TIMING SPROCKET Removal
36. REMOVE NO. 2 CHAIN SUB-ASSEMBLY Removal
37. REMOVE OIL PUMP ASSEMBLY





(a) Remove the 3 bolts, oil pump and gasket.