Installation

U250E AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL MANUAL VALVE
(a) Install the manual valve to the valve body assembly.
2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Install the spring and check ball body.

(b) Align the groove of the manual valve with the pin of the lever.
(c) Install the valve body with the 17 bolts.
Torque: 11 Nm (110 kgf-cm, 8ft-lbf)
NOTICE:
- Push the valve body against the accumulator piston spring and the check ball body to install it.
- First, temporarily tighten the bolts marked by (1) in the illustration because they are positioning bolts.

Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 57 mm (2.244 in.)
Bolt C: 41 mm (1.614 in.)
3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF WS.
(b) Install the O-ring to the oil strainer.

(a) Coat the O-ring with ATF WS.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58in-lbf)
(c) Connect the 7 shift solenoid valve connectors.
5. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets in the oil pan.
(b) Apply adhesive or equivalent to new 18 bolts.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(c) Using a new gasket, install the oil pan to the transaxle case with the 18 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69in-lbf)
NOTICE: Since the bolts should be seal bolts, apply adhesive to the bolts and tighten them within 10 minutes of application.

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 6.9 Nm (70 kgf-cm, 61in-lbf)
7. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
HINT: Installation.