Installation

CLUTCH: CLUTCH MASTER CYLINDER: INSTALLATION

INSTALLATION

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY





(a) Install a new gasket to the clutch master cylinder assembly.
(b) Install the clutch master cylinder with the 2 nuts.
Torque: 12 Nm (120 kgf-cm, 9ft-lbf)





2. CONNECT CLUTCH LINE
(a) Using SST, connect the clutch line.
SST: 09023-00101
Torque: 15 Nm (155 kgf-cm, 11ft-lbf)
3. CONNECT CLUTCH RESERVOIR TUBE





(a) Connect the clutch reservoir tube to the clutch master cylinder with the clip.
NOTICE:
- Connect the clutch reservoir tube so that it will not be twisted.
- Make sure that the green mark is positioned as shown in the illustration.





4. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS
(a) Apply MP grease to the contact surface of the pin and clevis bushing.
(b) Connect the clevis to the clutch pedal with the pin and a new clip.
HINT: Install the pin from the left side of the vehicle.

5. INSTALL BRAKE BOOSTER ASSEMBLY Installation.
6. INSTALL COMBINATION METER ASSEMBLY (for TMC Made) Installation
7. INSTALL COMBINATION METER ASSEMBLY (for TMMK Made) Installation
8. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 Installation
9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) Installation
10. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) Installation
11. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Installation
12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) Installation
13. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) Installation
14. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
15. INSTALL FRONT DOOR SCUFF PLATE LH Installation
16. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
17. INSTALL WINDSHIELD WIPER LINK ASSEMBLY Installation
18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
19. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
20. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
21. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation
22. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation
23. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation
24. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
26. BLEED CLUTCH PIPE LINE
(a) Fill the brake reservoir with brake fluid and bleed the clutch system.
Torque: 8.3 Nm (85 kgf-cm, 74in-lbf)
27. CHECK BRAKE FLUID
(a) Check the brake fluid Service and Repair.
HINT:
- Check for leakage in the brake system.
- Check for leakage in the clutch system.

28. CHECK FLUID LEVEL IN RESERVOIR Service and Repair
29. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY Testing and Inspection.