Disassembly

CLUTCH: CLUTCH UNIT: DISASSEMBLY

DISASSEMBLY

1. REMOVE MANUAL TRANSAXLE ASSEMBLY Removal.
2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY





(a) Remove the clutch release fork with the clutch release bearing from the transaxle assembly.
3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY
(a) Remove the release bearing hub clip and clutch release bearing assembly from the clutch release fork.
4. REMOVE RELEASE FORK SUPPORT





(a) Remove the release fork support from the manual transaxle assembly.
5. REMOVE CLUTCH RELEASE FORK BOOT
6. REMOVE CLUTCH COVER ASSEMBLY





(a) Put matchmarks on the clutch cover assembly and flywheel sub-assembly.
(b) Loosen the 6 bolts one turn at a time until spring tension is released.
(c) Remove the 6 bolts and pull off the clutch cover assembly.
NOTICE: Do not drop the clutch disc assembly.

7. REMOVE CLUTCH DISC ASSEMBLY
NOTICE: Keep the lining part of the clutch disc assembly, the pressure plate and surface of the flywheel sub-assembly away from oil and foreign matter.