Disassembly
E351 MANUAL TRANSAXLE: OUTPUT SHAFT: DISASSEMBLY
DISASSEMBLY
1. REMOVE 4TH DRIVEN GEAR
(a) Using SST and a press, remove the output shaft rear bearing (inner race) and 4th driven gear.
SST: 09950-00020
2. REMOVE OUTPUT GEAR SPACER
(a) Remove the output gear spacer from the output shaft.
3. REMOVE 2ND GEAR
(a) Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.
SST: 09950-00020
4. REMOVE NO. 2 SYNCHRONIZER RING SET
(a) Remove the No. 2 synchronizer ring set from the No. 1 transmission clutch hub.
5. REMOVE 2ND GEAR NEEDLE ROLLER BEARING
(a) Remove the 2nd gear needle roller bearing from the output shaft.
6. REMOVE 2ND GEAR BEARING SPACER
(a) Remove the 2nd gear bearing spacer from the output shaft.
7. REMOVE 2ND GEAR BUSHING
(a) Remove the 2nd gear bushing from the output shaft.
8. REMOVE 2ND GEAR BUSHING BALL
(a) Using a magnetic finger, remove the 2nd gear bush ball from the output shaft.
9. REMOVE 1ST GEAR
(a) Using SST and a press, remove the No. 1 transmission clutch hub and 1st gear from the output shaft.
SST: 09950-00020
10. REMOVE NO. 1 SYNCHRONIZER RING SET
(a) Remove the No. 1 synchronizer ring set from the 1st gear.
11. REMOVE 1ST GEAR NEEDLE ROLLER BEARING
(a) Remove the 1st gear needle roller bearing from the output shaft.
12. REMOVE OUTPUT SHAFT FRONT BEARING
(a) Using SST and a press, remove the output shaft front bearing (inner race) from the output shaft.
SST: 09950-00020
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07150
NOTICE: Do not overtighten the SST.
13. REMOVE REVERSE GEAR
(a) Remove the No. 1 transmission clutch hub, 3 No. 1 synchromesh shifting keys, and 3 No. 1 synchromesh shifting key springs from the reverse gear.