Removal

BRAKE CONTROL: BRAKE ACTUATOR: REMOVAL

REMOVAL
NOTICE: If brake fluid spills on any painted surface, wash or otherwise remove it completely.

1. PERFORM ACCUMULATOR PRESSURE ZERO DOWN Service and Repair
2. DISCONNECT CABLE FROM BATTERY NEGATIVE TERMINAL
3. REMOVE ABS MOTOR RELAY





(a) In order to prohibit brake control, remove the 2 ABS motor relays with the power switch off.
NOTICE: If the pump motor operates while air remains inside the brake actuator hose, the air will enter the actuator, resulting in difficulty in bleeding the brakes.

4. REMOVE RADIATOR RESERVE TANK ASSEMBLY





(a) Remove the radiator reservoir hose.





(b) Remove the radiator reserve tank assembly.
5. REMOVE COOLER BRACKET





(a) Remove the bolt, clamp and the cooler bracket.
6. REMOVE BRAKE ACTUATOR WITH NO. 1 BRAKE ACTUATOR BRACKET





(a) Move the clip and disconnect the brake actuator hose from the brake actuator with No. 1 brake actuator bracket.





(b) Using SST, disconnect the 6 brake lines from the brake actuator with No. 1 brake actuator bracket.
SST: 09023-00101





(c) Use tags or make a memo to identify the places to reconnect.
HINT :
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From Master Cylinder
- *6: From Stroke Simulator Cylinder





(d) Release the lock lever.





(e) Disconnect the actuator connector.





(f) Remove the 3 nuts and brake actuator with No. 1 brake actuator bracket.
NOTICE: Do not damage the brake lines.

7. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY





(a) Remove the 3 bolts and brake actuator bracket assembly.